Article and process for maintaining orientation of a fiber reinforced matt layer in a sandwiched urethane construction

A multiple layer fiber reinforced material having opposing exterior faces, comprising:

• a first rigid board comprising:
• a first layer of lofted glass material;
• a flexural foam material having a determined thickness overlying said first rigid board;
• and
• a second rigid board in contact with said flexural foam material comprising:
• a layer of rolled fiber reinforced material applied over said glass material, wherein said fiber reinforced material comprises at least one of a metal and a carbon fiber mesh material;
• at least a second layer of lofted glass material applied over said reinforced fiber material;
• a urethane resin intermixed with said layers of glass material and said fiber reinforced material;
• wherein said first rigid board and said flexural foam and said second rigid board are each of a thickness of between 0.125 and 0.75 inches.

A method for creating a multiple layer fiber reinforced material comprising the steps of:

• applying a layer of a first lofted glass material;
• applying a first layer of a fiber reinforced material over said glass material, wherein said fiber reinforced material comprises at least one of a metal and a carbon fiber mesh material;
• applying at least one second layer of lofted glass material over said fiber reinforced material;
• depositing a volume of a urethane resin syrup upon said layers of glass material and said fiber reinforced material;
• applying at least one additional layer of a lofted glass material over said resin syrup;
• applying a combination of heat and pressure to said layers of materials;
• and
• providing at least one of curing, trimming, sanding and planing operations, in succeeding order, and to create a finished product.

A method for creating a multiple layer fiber reinforced material comprising the steps of:

• applying a first structural backing board material;
• applying a layer of a fiber reinforced material over said backing board material, wherein said fiber reinforced material comprises at least one of a metal and a carbon fiber mesh material;
• applying first layer of a first lofted glass material over said fiber reinforced material;
• depositing a volume of a urethane resin syrup upon said structural backing board material,
• said layer of lofted galss material and said fiber reinforced material;
• applying at least one layer of a lofted glass material over said resin syrup;
• applying a flexural foam material according to a selected thickness;
• and
• applying a combination of heat and pressure to said layers of material.

A multiple layer fiber reinforced material, comprising:

• at least a first layer of a porous board material applied as an outermost layer;
• a first layer of a lofted glass material;
• a layer of a rolled fiber reinforced material applied over said glass material, wherein said fiber reinforced material comprises at least one of a metal and a carbon fiber mesh material;
• at least a second layer of said lofted glass material applied over said fiber reinforced material;
• at least one layer of a further rolled glass material;
• a urethane resin being applied as a syrup and intermixed with said layers of glass material and said fiber reinforced material;
• and
• a combined heat and compression process applied to said multiple layers of material and in order to form said reinforced material.

A multiple layer fiber reinforced material, comprising:

• at least a first layer of a porous board material applied as an outermost layer;
• a first layer of a lofted glass material;
• a layer of a rolled fiber reinforced material applied over said glass material, wherein said fiber reinforced material comprises at least one of a metal and a carbon fiber mesh material;
• at least a second layer of said lofted glass material applied over said fiber reinforced material;
• at least one layer of a further rolled glass material;
• a urethane resin intermixed with said layers of glass material and said fiber reinforced material;
• and
• said at least one layer of a porous board material further comprising first and second layers of said board material applied on opposite exterior facing surfaces of said plurality of glass, fiber and resin layers of material.

A multiple layer fiber reinforced material, comprising:

• at least a first layer of a porous board material applied as an outermost layer;
• a first layer of a lofted glass material;
• a layer of a rolled fiber reinforced material applied over said glass material, wherein said fiber reinforced material comprises at least one of a metal and a carbon fiber mesh material;
• at least a second layer of said lofted glass material applied over said fiber reinforced material;
• at least one layer of a further rolled glass material;
• and
• a urethane resin intermixed with said layers of glass material and said fiber reinforced material, said resin penetrates completely through said porous board material.

A multiple layer fiber reinforced material, comprising:

• at least a first layer of a porous board material applied as an outermost layer, said board material selected from the group consisting of:
• a plywood and an oriented strand board (OSB) material;
• a first layer of a lofted glass material;
• a layer of a rolled fiber reinforced material applied over said glass material, wherein said fiber reinforced material comprises at least one of a metal and a carbon fiber mesh material;
• at least a second layer of said lofted glass material applied over said fiber reinforced material;
• at least one layer of a further rolled glass material;
• and
• a urethane resin intermixed with said layers of glass material and said fiber reinforced material.

A multiple layer fiber reinforced material, comprising:

• at least a first layer of a fiber reinforced cement board material applied as an outermost layer;
• a first layer of a lofted glass material applied against said layer of fiber reinforced cement board;
• a layer of a rolled fiber reinforced material applied over said glass material, wherein said fiber reinforced material comprises at least one of a metal and a carbon fiber mesh material;
• at least a second layer of said lofted glass material applied over said fiber reinforced material;
• at least one layer of a further rolled glass material;
• and
• a urethane resin intermixed with said layers of glass material and said fiber reinforced material.