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US 6,998,173 B2Granted
Cemented carbide tool and method of making
AssigneeKennametal Inc.
InventorsYixiong Liu, Donald A. Botbyl, George P. Grab, Mark S. Greenfield
Life of this patent
Estimating the term…
Abstract
A coated cemented carbide tool, and a method for making the same, wherein the as-sintered substrate is formed by sintering in an atmosphere having at least a partial pressure and for a part of the time a nitrogen partial pressure.
Claims30
A coated cutting insert comprising:
- a substantially fully dense substrate made by sintering a compacted mass of starting powders in an atmosphere containing a nitrogen partial pressure, and the starting powders including the following components:
- a binder selected from one or more of cobalt, nickel, iron and their alloys wherein the binder is present between about 3 weight percent and about 12 weight percent, up to about 95 weight percent tungsten, up to about 7 weight percent carbon, and up to about 13 weight percent of one or more of the following components:
- titanium, tantalum, niobium, hafnium, zirconium, and vanadium;
- the substrate having a rake surface and a flank surface, a cutting edge being at the intersection of the rake and flank surfaces;
- the substrate having a zone of non-stratified binder enrichment of a generally uniform depth beginning adjacent to and extending inwardly from the cutting edge and at least one of the rake surface and the flank surface toward a bulk region;
- the zone of binder enrichment having a first nitrogen content, and the bulk region of the substrate having a second nitrogen content, and the first nitrogen content being greater than the second nitrogen content;
- and
- a coating on the cutting edge and at least a portion of one or both of the rake surface and the flank surface of the substrate.
5 more elements
A substantially fully dense substrate made by sintering a compacted mass of starting powders in an atmosphere containing a nitrogen partial pressure, and the starting powders including the following components:
- a binder selected from one or more of cobalt, nickel, iron and their alloys wherein the binder is present between about 3 weight percent and about 12 weight percent, up to about 95 weight percent tungsten, up to about 7 weight percent carbon, and up to about 13 weight percent of one or more of the following components:
- titanium, tantalum, niobium, hafnium, zirconium, and vanadium, the substrate comprising:
- a rake surface and a flank surface, a cutting edge being at the intersection of the rake and flank surfaces;
- the substrate having a zone of non-stratified binder enrichment of a generally uniform depth beginning adjacent to and extending inwardly from the cutting edge and at least one of the rake surface and the flank surface toward a bulk region;
- the zone of binder enrichment having a first nitrogen content, and the bulk region of the substrate having a second nitrogen content, and the first nitrogen content being greater than the second nitrogen content;
- and
- a coating on the cutting edge and at least a portion of one or both of the rake surface and the flank surface of the substrate.
4 more elements
Dependencies are inferred from the claim text.