# US 6,935,362 B1 · Pilot valve

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- Number: US 6,935,362 B1
- Document ID: US6935362B1
- Status: Granted
- Kind: B1
- Application number: 09/980,431
- Filed: 2000-06-02
- Granted: 2005-08-30
- Earliest claimed: 1999-06-04
- Assignees: Technolog Limited
- Inventors: Claude Yonnet
- Web page: https://patentgrep.com/patent/US6935362B1

## CPC

- G05D 16/163: {using membranes within the main valve}
- Y10T 137/7764: Choked or throttled pressure type
- Y10T 137/7797: Bias variable during operation
- Y10T 137/7825: Rectilinear valve stem rigid with reactor surface
- G05D: SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

There is provided a pilot valve (50), suitable for use in water and gas supply systems, the valve including biassing means (57), to control a gate (55), for controlling fluid flow through a control chamber (51), and a second chamber (52), which is sealed by a diaphragm (53), the second chamber (52), in use, receiving a control pressure for controlling the operation of the gate (55), such that an increase in control pressure acts to reduce fluid flow through the gate (55). The side of the diaphragm (53), against which the control pressure is not applied, is in fluid communication with the control chamber (51).

## Claims

### Claim 1

A pilot valve for use in controlling a pressure reducing valve of a water supply system, said valve comprising:
biasing means to control a gate for controlling water flow through a control chamber having an outlet connectable so that water pressure at the outlet is substantially equal to the outlet pressure of the pressure reducing valve being controlled;
a second chamber being isolated from fluid communication with said control chamber and with the pressure reducing valve being controlled is sealed by a second chamber diaphragm into which control gas pressure is applicable for also controlling the operation of the gate, whereby, in use, an increase in control gas pressure acts to reduce water flow through the gate; the control gas pressure is different from the outlet pressure of the pressure reducing valve being controlled; and
wherein the side of the diaphragm against which the control pressure is not applied, is in fluid communication with the control chamber.

### Claim 2 (depends on 1)

A pilot valve according to claim 1 wherein said biasing means is biased to open said gate.

### Claim 3 (depends on 2)

A pilot valve according to claim 2 wherein said biasing means is rigidly connected to said gate by a mechanical linkage.

### Claim 4 (depends on 3)

A pilot valve according to claim 3 wherein the diaphragm is rigidly connected to said biasing means via a mechanical linkage.

### Claim 5 (depends on 1)

A pilot valve according to claim 1 wherein said biasing means is a spring means.

### Claim 6 (depends on 5)

A pilot valve according to claim 5 wherein said spring means is a helical spring.

### Claim 7 (depends on 1)

A pilot valve according to claim 1 further including a control chamber diaphragm.

### Claim 8 (depends on 1)

A pilot valve according to claim 1 wherein said biasing means is located on the opposite side of said control chamber diaphragm to said control chamber.

### Claim 9 (depends on 7)

A pilot valve according to claim 7 wherein the ratio of the area of said control chamber diagram to said second chamber diaphragm is 2:1 or less.

### Claim 10 (depends on 7)

A pilot valve according to claim 7 wherein the ratio of the area of said control chamber diagram to said second chamber diaphragm is 4:3 or less, so that in use, an increase of the control gas pressure by a given amount causes the outlet pressure to decrease by three or more times that amount.

### Claim 11

A pilot valve for use in controlling a pressure reducing valve in a water supply system, said valve comprising:
biasing means to control a gate for controlling water flow through a control chamber having an outlet connectable so that water pressure at the outlet is substantially equal to the outlet pressure of the pressure reducing valve being controlled;
a second chamber being isolated from fluid communication with said control chamber and with the pressure reducing valve being controlled is sealed by a second chamber diaphragm into which control pressure is applicable for also controlling the operation of the gate, whereby, in use, an increase in control pressure acts to reduce water flow through the gate; the control pressure is different from the outlet pressure of the pressure reducing valve being controlled;
wherein the side of the diaphragm against which the control pressure is not applied, is in fluid communication with the control chamber;
wherein the biasing means is biased to open the gate and is rigidly connected to the gate by a mechanical linkage;
wherein the diaphragm is rigidly connected to the gate and the biasing means by a mechanical linkage; and
further including a control chamber diaphragm wherein said biasing means is located on the opposite side of the control chamber diaphragm to the control chamber.

### Claim 12

A pilot valve for use in controlling a pressure reducing valve of a water supply system, said pilot valve comprising
biasing means to control a gate for controlling water flow through a control chamber having an outlet connectable so that water pressure at the outlet is substantially equal to the outlet pressure of the pressure reducing valve being controlled;
a second chamber being isolated from fluid communication with said control chamber and with the pressure reducing valve being controlled is sealed by a second chamber diaphragm into which control pressure is applicable for also controlling the operation of the gate, whereby, in use, an increase in control pressure acts to reduce water flow through the gate; the control pressure is different from the outlet pressure of the pressure reducing valve being controlled;
wherein the side of the diaphragm against which the control pressure is not applied is in fluid communication with the control chamber; and
wherein the control chamber is at least partly bounded by a control chamber diaphragm in addition to the second chamber diaphragm and the biasing means is isolated from the control chamber by said control chamber diaphragm.

### Claim 13

Pressure controlling apparatus including a pilot valve and a pressure reducing valve for a water supply system, said pilot valve controlling said pressure reducing valve, wherein said pilot valve comprises biasing means to control a gate for controlling water flow through a control chamber having an outlet connected so that in use water pressure at the outlet is substantially equal to the outlet pressure of the pressure reducing valve;
a second chamber being isolated from fluid communication with said control chamber and with the pressure reducing valve being controlled is sealed by a second chamber diaphragm into which control pressure is applicable for also controlling the operation of the gate, whereby, in use, an increase in control pressure acts to reduce water flow through the gate and the pressure reducing valve; the control pressure is different from the outlet pressure of the pressure reducing valve;
wherein the side of the diaphragm against which the control pressure is not applied, is in fluid communication with the control chamber.

### Claim 14

Pressure controlling apparatus including a pilot valve and a pressure reducing valve for a water supply system, said pilot valve controlling said pressure reducing valve, wherein said pilot valve comprises
biasing means to control a gate for controlling water flow through a control chamber having an outlet connected so that in use water pressure at the outlet is substantially equal to the outlet pressure of the pressure reducing valve;
a second chamber being isolated from fluid communication with said control chamber and with the pressure reducing valve being controlled is sealed by a second chamber diaphragm into which control pressure is applicable for also controlling the operation of the gate, whereby, in use, an increase in control pressure acts to reduce water flow through the gate and the pressure reducing valve; the control pressure is different from the outlet pressure of the pressure reducing valve;
wherein the side of the diaphragm against which the control pressure is not applied, is in fluid communication with the control chamber; and
the control chamber is at least partly bounded by a control chamber diaphragm in addition to the second chamber diaphragm and the biasing means is isolated from the control chamber by said control chamber diaphragm.

### Claim 15

Pressure controlling apparatus including a pilot valve and a pressure reducing valve for a water supply system, said pilot valve controlling said pressure reducing valve, wherein said pilot valve comprises
biasing means to control a gate for controlling water flow through a control chamber having an outlet connected so that in use water pressure at the outlet is substantially equal to the outlet pressure of the pressure reducing valve;
a second chamber being isolated from fluid communication with said control chamber and with the pressure reducing valve being controlled is sealed by a second chamber diaphragm into which control pressure is applicable for also controlling the operation of the gate, whereby, in use, an increase in control pressure acts to reduce water flow through the gate and the pressure reducing valve; the control pressure is different from the outlet pressure of the pressure reducing valve;
wherein the side of the diaphragm against which the control pressure is not applied is in fluid communication with the control chamber;
wherein the biasing means is biased to open the gate and is rigidly connected to the gate by a mechanical linkage;
further including a control chamber diaphragm; and
wherein said biasing means is located on the opposite side of the control chamber diaphragm to the control chamber.

### Claim 16

Pressure controlling apparatus including a pilot valve and a pressure reducing valve for a water supply system, said pilot valve controlling said pressure reducing valve, wherein said pilot valve comprises:
biasing means to control a gate for controlling water flow through a control chamber having an outlet connected so that in use water pressure at the outlet is substantially equal to the outlet pressure of the pressure reducing valve;
a second chamber being isolated from fluid communication with said control chamber and with the pressure reducing valve being controlled is sealed by a second chamber diaphragm into which control pressure is applicable for also controlling the operation of the gate, whereby, in use, an increase in control pressure acts to reduce water flow through the gate and the pressure reducing valve; the control pressure is different from the outlet pressure of the pressure reducing valve;
wherein the side of the diaphragm against which the control pressure is not applied, is in fluid communication with the control chamber;
wherein the biasing means is biased to open the gate and is rigidly connected to the gate by a mechanical linkage;
further including a control chamber diaphragm;
wherein said biasing means is located on the opposite side of the control chamber diaphragm to the control chamber; and
wherein the ratio of the area of said control chamber diaphragm to said second chamber diaphragm is 2:1 or less.

### Claim 17

A pilot valve for use in controlling a pressure reducing valve of a water supply system, said valve comprising:
biasing means to control a gate for controlling water flow through a control chamber having an outlet connectable so that water pressure at the outlet is substantially equal to the outlet pressure of the pressure reducing valve being controlled;
a second chamber being isolated from fluid communication with said control chamber and with the pressure reducing valve being controlled is sealed by a second chamber diaphragm into which control pressure is applicable for also controlling the operation of the gate, whereby, in use, an increase in control pressure acts to reduce water flow through the gate; the control pressure is different from the outlet pressure of the pressure reducing valve being controlled;;
wherein the side of the diaphragm against which the control pressure is not applied, is in fluid communication with the control chamber;
further including a control chamber diaphragm; and
wherein the ratio of the area of said control chamber diagram to said second chamber diaphragm is 4:3 or less, so that in use, an increase of the control pressure by a given amount causes the outlet pressure to decrease by three or more times that amount.

### Claim 18

A pilot valve for use in controlling a pressure reducing valve of a water supply system, said valve comprising:
biasing means to control a gate for controlling water flow through a control chamber having an outlet connectable so that water pressure at the outlet is substantially equal to the outlet pressure of the pressure reducing valve being controlled;
a second chamber being isolated from fluid communication with said control chamber and with the pressure reducing valve being controlled is sealed by a second chamber diaphragm into which control pressure is applicable for also controlling the operation of the gate, whereby, in use, an increase in control pressure acts to reduce water flow through the gate; the control pressure is different from the outlet pressure of the pressure reducing valve being controlled;
wherein the side of the diaphragm against which the control pressure is not applied, is in fluid communication with the control chamber; and
wherein the control pressure is gas pressure.

### Claim 19

Pressure controlling apparatus including a pilot valve and a pressure reducing valve for a water supply system, said pilot valve controlling said pressure reducing valve, wherein said pilot valve comprises:
biasing means to control a gate for controlling water flow through a control chamber having an outlet connected so that in use water pressure at the outlet is substantially equal to the outlet pressure of the pressure reducing valve;
a second chamber being isolated from fluid communication with said control chamber and with the pressure reducing valve being controlled is sealed by a second chamber diaphragm into which control pressure is applicable for also controlling the operation of the gate, whereby, in use, an increase in control pressure acts to reduce water flow through the gate and the pressure reducing valve; the control pressure is different from the outlet pressure of the pressure reducing valve;
wherein the side of the diaphragm against which the control pressure is not applied, is in fluid communication with the control chamber;
wherein the biasing means is biased to open the gate and is rigidly connected to the gate by a mechanical linkage;
further including a control chamber diaphragm;
wherein said biasing means is located on the opposite side of the control chamber diaphragm to the control chamber; and
wherein the ratio of the area of said control chamber diagram to said second chamber diaphragm is 4:3 or less, so that in use, an increase of the control pressure by a given amount causes the outlet pressure to decrease by three or more times that amount.

### Claim 20

Pressure controlling apparatus including a pilot valve and a pressure reducing valve for a water supply system, said pilot valve controlling said pressure reducing valve, wherein said pilot valve comprises
biasing means to control a gate for controlling water flow through a control chamber having an outlet connected so that in use water pressure at the outlet is substantially equal to the outlet pressure of the pressure reducing valve;
a second chamber being isolated from fluid communication with said control chamber and with the pressure reducing valve being controlled is sealed by a second chamber diaphragm into which control pressure is applicable for also controlling the operation of the gate, whereby, in use, an increase in control pressure acts to reduce water flow through the gate and the pressure reducing valve; the control pressure is different from the outlet pressure of the pressure reducing valve; wherein the side of the diaphragm against which the control pressure is not applied, is in fluid communication with the control chamber; and
wherein the control pressure is gas pressure.
