Pressure-tuned solid catalyzed heterogeneous chemical reactions
AssigneeUniversity of Kansas
InventorsBala Subramaniam, Christopher James Lyon
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AssigneeUniversity of Kansas
InventorsBala Subramaniam, Christopher James Lyon
Estimating the term…
Improved methods for conducting solid acid-catalyzed, near- or supercritical heterogeneous chemical reactions (e.g., alkylation reactions) are provided which give enhanced product yields and permit longer processing runs. The preferred reactions of the invention are carried out in the presence of a solid macroporous catalyst having a surface area of from about 50-400 m2/g and a pore size of from about 70-150 Å. Product selectivity is enhanced by pressure-tuning of the reaction to promote production and separation of desired reaction products. In continuous processing, the chemical reaction may be interrupted before significant catalyst deactivation, followed by increasing reactor pressure and/or reducing reactor temperature to remove the accumulating coke; when the catalyst is regenerated, the original reaction conditions and reactant introduction may be resumed.
In a method of conducting a heterogeneous chemical reaction including the steps of forming a reactant mixture comprising one or more heterogeneous reactant(s) in a reactor, and causing said reactant(s) to react in the presence of a solid catalyst to yield a reaction mixture comprising said reactants and the reaction products of the reaction, the improvement which comprises using as said solid catalyst a macroporous solid catalyst having a surface area of from about 50-400 m2/g, and an average pore size of from about 70-150 Å, and carrying out said reaction under conditions comprising a temperature of from about 0.9-1.3 Tc of the reactant mixture and a pressure of from about 0.9-2.5 Pc of the reactant mixture, said reactant mixture being formed by continuously introducing said reactant(s) into said reactor including a co-solvent or diluent under substantially steady state reactor conditions, said catalyst being susceptible to deactivation owing to coke laydown during the course of said reaction, said method including the step of regenerating said catalyst by terminating said introduction of at least one of said reactant(s) prior to a time when said solid catalyst is significantly deactivated owing to coke laydown, elevating the pressure and/or lowering the temperature within said reactor to remove at least a portion of any coke on the catalyst, resuming introduction of said reactant(s) into said reactor and reestablishing said substantially steady state conditions.
A method of conducting a heterogeneous chemical reaction comprising the steps of:
A method of conducting a heterogeneous chemical reaction comprising the steps of:
A method of conducting a heterogeneous alkylation reaction, said reaction including isoparaffin, an olefin, and a molar excess of an inert co-solvent or diluent as reactants, said method comprising the steps of:
A method of conducting a heterogeneous chemical reaction comprising the steps of:
Dependencies are inferred from the claim text.