# US 6,923,832 B1 · Revision tibial component > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 6,923,832 B1 - Document ID: US6923832B1 - Status: Granted - Kind: B1 - Application number: 10/102,760 - Filed: 2002-03-21 - Granted: 2005-08-02 - Earliest claimed: 2002-03-21 - Assignees: Trigon - Inventors: Peter F. Sharkey; David J. Stumpo - Web page: https://patentgrep.com/patent/US6923832B1 ## CPC - A61F 2/389: {Tibial components (A61F2/3868 takes precedence)} - A61F 2/30767: {Special external or bone-contacting surface, e.g. coating for improving bone ingrowth} - A61F 2002/30133: {kidney-shaped or bean-shaped} - A61F 2002/30387: {Dovetail connection} - A61F 2002/30405: {made by screwing complementary threads machined on the parts themselves} - A61F 2002/30507: {using a threaded locking member, e.g. a locking screw or a set screw} - A61F 2002/30604: {modular} - A61F 2002/30616: {Sets comprising a plurality of prosthetic parts of different sizes or orientations} - A61F 2002/3069: {Revision endoprostheses} - A61F 2002/30774: {internally-threaded} - A61F 2002/3079: {Stepped or enlarged apertures, e.g. having discrete diameter changes} - A61F 2002/30878: {with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts} - A61F 2220/0025: Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements - A61F 2230/0015: Kidney-shaped, e.g. bean-shaped - A61F 2310/00017: Iron- or Fe-based alloys, e.g. stainless steel - A61F 2310/00023: Titanium or titanium-based alloys, e.g. Ti-Ni alloys - A61F 2310/00029: Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium - A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C) ## Abstract A tibial implant is provided having a stem, a tray, a bushing for joining the stem and the tray, and a locking member. In use, the stem of the implant is inserted into the medullary canal of a natural tibia and the tray rests on a resected surface at the proximal end of the tibia. The tray includes a central position and an engagement portion on a lower surface thereof. The bushing includes a proximal axis of alignment in alignment with the central position of the tray and a distal axis of alignment that is co-linear to the longitudinal axis of the stem. The engagement portion of the tray is comprised of a dovetailed ring member. The bushing also includes, on a proximal end thereof, an engagement surface having first and second pairs of surfaces for, respectively, passage through the opening of the ring member and sliding complementary engagement with the dovetailed ring member. The engagement surface of the bushing, when positioned within the ring member of the tray, is freely rotatable within the ring member about the proximal axis. The distal and proximal axes of alignment may be co-linear or spaced from each other a distance up to about 10 mm to allow the center of the tray to be offset from the longitudinal axis of the stem, thereby accommodating a variety of patient anatomies. The locking member locks the bushing in a desired degree of rotation within the ring. A system comprising interchangeable components is also provided. ## Claims ### Claim 1 A tibial implant comprising: a stem for insertion, in use, in the intramedullary canal of a natural tibia, said stem having a longitudinal axis, a distal end and a proximal end; a tray having an upper surface, a lower surface, and an engagement portion positioned on the lower surface, wherein said engagement portion defines a ring member having a closed upper portion and inner and outer ring surfaces and an opening through said inner and outer ring surfaces, the inner surface of said ring having a dovetailed surface formed thereon; a bushing for joining said stem and said tray, said bushing having a proximal end, a proximal axis of alignment, an engagement surface on said proximal end for engagement with said engagement portion of said tray, at least one portion of said engagement surface configured for insertion through said opening and at least another portion of said engagement surface configured for complementary sliding engagement with said dovetailed surface and rotational movement about said proximal axis of alignment, a distal end a distal axis of alignment, said distal end of said bushing being configured for engagement with said proximal end of said stem, such that said distal axis of alignment of said bushing is substantially co-linear to said longitudinal axis of said stem; and a locking member for locking said bushing at a desired degree of rotation about said proximal axis of alignment. ### Claim 2 (depends on 1) The implant of claim 1 wherein said engagement portion is recessed within said lower surface of said tray. ### Claim 3 (depends on 1) The implant of claim 1 wherein said engagement portion protrudes from said lower surface of said tray. ### Claim 4 (depends on 1) The implant of claim 1 wherein said engagement surface includes a first set of surfaces sized to fit through said opening and a second set of surfaces configured for sliding complementary engagement with said dovetailed surface of said ring. ### Claim 5 (depends on 4) The implant of claim 4 wherein said bushing defines a bore therethrough, said bore comprising a minor bore positioned in said proximal end of said bushing, having said proximal axis of alignment passing therethrough, said minor bore being configured for receiving said locking member, said minor bore opening into a major bore positioned in said distal end of said bushing, said major bore having said distal axis of alignment passing therethrough and being configured for receiving said stem, and wherein said bushing is generally symmetrical relative to a plane of symmetry and said first set of surfaces comprises a pair of opposing surfaces positioned generally parallel to each other on opposite sides of the plane of symmetry, and said second set of surfaces comprises a pair of opposing arcuate dovetailed surfaces positioned to intersect the plane of symmetry. ### Claim 6 (depends on 4) The implant of claim 4 wherein said bushing defines a bore therethrough, said bore comprising a minor bore positioned in said proximal end of said bushing, having said proximal axis of alignment passing therethrough, said minor bore being configured for receiving said locking member, said minor bore opening into a major bore positioned in said distal end of said bushing, said major bore having said distal axis of alignment passing therethrough and being configured for receiving said stem, and wherein said bushing is generally symmetrical relative to a plane of symmetry and said second set of surfaces comprises a pair of opposing arcuate dovetailed surfaces positioned on opposite sides of the plane of symmetry, and said first set of surfaces comprises a pair of opposing surfaces positioned generally parallel to each other intersecting the plane of symmetry. ### Claim 7 (depends on 1) The implant of claim 1 wherein said proximal axis of alignment and said distal axis of alignment are co-linear to each other. ### Claim 8 (depends on 1) The implant of claim 1 wherein said proximal axis of alignment and said distal axis of alignment are spaced a distance from each other. ### Claim 9 (depends on 8) The implant of claim 8 wherein said tray has a central position and said proximal axis of alignment lies on a line passing through said central position such that the central position of said tray and said longitudinal axis of the stem, when joined, are offset from each other by the distance between said proximal and distal axes of alignment. ### Claim 10 (depends on 9) The implant of claim 9 wherein the distance of said offset is up to about 10 mm. ### Claim 11 (depends on 9) The implant of claim 9 wherein said offset is within the range of 0 to about 10 mm. ### Claim 12 (depends on 9) The implant of claim 9 wherein said offset is within the range of 0 to about 4 mm. ### Claim 13 (depends on 1) The implant of claim 1 wherein said locking member has a counter-bore therein for receiving a tool for tightening said locking member and a proximal surface that, in use, upon the application of torque, extends beyond said proximal end of said bushing and contacts said tray so as to form a pressure fitting against said tray. ### Claim 14 (depends on 5) The implant recited in claim 5 wherein said minor bore is threaded and said locking member is externally threaded for threaded engagement to each other. ### Claim 15 (depends on 5) The implant recited in claim 5 wherein said major bore is threaded and the proximal end of said stem is threaded for threaded engagement to each other. ### Claim 16 (depends on 1) The implant of claim 1 further comprising a condylar insert secured to the upper surface of said tray. ### Claim 17 (depends on 1) The implant recited in claim 1 wherein said distal end of said bushing is integrally engaged with said proximal end of said stem. ### Claim 18 A system of interchangeable components comprising: at least one stem for insertion, in use, in the intramedullary canal of a natural tibia, each said stem having a longitudinal axis, a distal end and a proximal end; at least one tray, each said tray having an upper surface, a lower surface, a central position and an engagement portion positioned on the lower surface and having, a closed upper portion and, at least in part, a dovetailed surface; a plurality of bushings, each bushing being structured for joining any one of said at least one stem and tray, each said bushing having a proximal end, a proximal axis of alignment lying on a line passing through said central position of said tray, and an engagement surface on said proximal end for engagement with said engagement portion of said tray, at least a portion of said engagement surface configured for complementary sliding engagement with said dovetailed surface and rotational movement about said proximal axis of alignment, each said bushing having a distal end and a distal axis of alignment, said distal end of said bushing being configured for engagement with said proximal end of said stem, such that said distal axis of alignment of said bushing is substantially co-linear to said longitudinal axis of said stem; said proximal axis of alignment and said distal axis of alignment of each said bushing being positioned a predetermined distance from each other such that the central position of said tray and the longitudinal axis of the stem, when joined, are offset from each other by said distance; and at least one locking member for locking one said bushing at a desired degree of rotation about said proximal axis of alignment; wherein each said bushing defines a bore therethrough, said bore comprising a minor bore positioned in said proximal end of said bushing, said minor bore being in axial alignment with said proximal axis of alignment, said minor bore being configured for receiving said locking member, said minor bore opening into a major bore positioned in said distal end of said bushing, said major bore being in axial alignment with said distal axis of alignment, said major bore being configured for receiving said stem. ### Claim 19 (depends on 18) The system of claim 18 wherein each of said plurality of bushings has a different offset distance between said proximal and distal axes within a range from 0 to about 10 mm. ### Claim 20 (depends on 18) The system of claim 18 wherein each of said plurality of bushings has a different offset distance between said proximal and distal axes within a range from 0 to about 6 mm. ### Claim 21 (depends on 18) The system of claim 18 wherein each of said plurality of bushings has a different offset distance between said proximal and distal axes within a range from 0 to about 4 mm. ### Claim 22 (depends on 18) The system of claim 18 wherein each of said plurality of bushings has a different offset distance between said proximal and distal axes of 0 mm, about 2 mm and about 4 mm. ### Claim 23 (depends on 17) The system of claim 17 wherein said engagement portion of said at least one tray is comprised of a ring member having a closed upper portion and inner and outer ring surfaces and an opening through said inner and outer ring surfaces, said dovetailed surface being positioned on the inner surface of said ring. ### Claim 24 (depends on 23) The system of claim 23 wherein said engagement surface of each said bushing includes a first set of surfaces sized to fit through said opening and a second set of surfaces configured for sliding complementary engagement with said dovetailed surface of said ring. ### Claim 25 (depends on 24) The system of claim 24 wherein each said bushing is generally symmetrical relative to a plane of symmetry and said first set of surfaces of each said bushing comprises a pair of opposing surfaces positioned generally parallel to each and said second set of surfaces of each said bushing comprises a pair of opposing arcuate dovetailed surfaces. ### Claim 26 (depends on 25) The system of claim 25 wherein there are at least two sets of bushings, a first set of bushings having said first set of surfaces positioned on opposite sides of the plane of symmetry and said second set of surfaces intersecting the plane of symmetry, and a second set of bushings having said second set of surfaces positioned on opposite sides of the plane of symmetry and said first set of surfaces intersecting the plane of symmetry. ### Claim 27 (depends on 26) The system of claim 26 wherein each of said first and second sets of bushings includes bushings within the set, each having a different offset distance between said proximal and distal axes within a range from 0 to about 10 mm. ### Claim 28 A tibial implant comprising: a stem for insertion, in use, in the intramedullary canal of a natural tibia, said stem having a longitudinal axis, a distal end and a proximal end; a tray having an upper surface, a lower surface, and an engagement member on the lower surface, said lower surface of said tray defining a closed upper surface of said engagement member, said engagement member having side walls with a gap therein forming an opening through said side walls, the inner surface of said side walls forming a ring segment and having a dovetailed surface formed thereon; a bushing for joining said stem and said tray, said bushing having a proximal end, a proximal axis of alignment, an engagement surface on said proximal end, said engagement surface configured for insertion through said gap of said engagement member of said tray, at least a portion of said engagement surface configured for complementary sliding engagement with said dovetailed surface and rotational movement about said proximal axis of alignment, a distal end a distal axis of alignment, said distal end of said bushing being configured for engagement with said proximal end of said stem, such that said distal axis of alignment of said bushing is substantially co-linear to said longitudinal axis of said stem; and a locking member for locking said bushing at a desired degree of rotation about said proximal axis of alignment; wherein said bushing defines a bore therethrough, said bore comprising a minor bore positioned in said proximal end of said bushing, having said proximal axis of alignment passing therethrough, said minor bore being configured for receiving said locking member, said minor bore opening into a major bore positioned in said distal end of said bushing, said major bore having said distal axis of alignment passing therethrough and being configured for receiving said stem. ### Claim 29 (depends on 28) The implant of claim 28 wherein said proximal axis of alignment and said distal axis of alignment are co-linear to each other. ### Claim 30 (depends on 28) The implant of claim 28 wherein said proximal axis of alignment and said distal axis of alignment are spaced a distance from each other. ### Claim 31 (depends on 30) The implant of claim 30 wherein said tray has a central position and said proximal axis of alignment lies on a line passing through said central position such that the central position of said tray and said longitudinal axis of the stem, when joined, are offset from each other by the distance between said proximal and distal axes of alignment. ### Claim 32 (depends on 31) The implant of claim 31 wherein said offset is within the range of 0 to about 10 mm. ### Claim 33 (depends on 28) The implant of claim 28 wherein said locking member has a counter-bore therein for receiving a tool for tightening said locking member and has a proximal surface that, in use, upon the application of torque, extends beyond said proximal end of said bushing and contacts said tray so as to form a pressure fitting against said tray.