Automotive closure panel with pivot-mounted alignment system

A method for installing a hinged closure panel in an automotive vehicle, comprising the steps of:

• setting a first panel margin by inserting an axial adjustment member between a hinge insert and a hinge cup at a first end of a closure panel;
• setting a second panel margin by seating an axial locator insert into the base of a bore located within a bearing insert retained upon a second end of a closure panel;
• telescopically engaging said bearing insert containing said second axial adjustment member with a pivot post located upon a body of an automotive vehicle proximate said second end of said panel;
• and
• radially engaging said generally cylindrical hinge insert, containing said axial locator insert, with a pivot post located upon said automotive vehicle proximate said first end of said panel.

A pivot-mounted alignment system for a closure panel of an automotive vehicle body, comprising:

• a hinge half, comprising a cup-shaped structure having a base adapted for attachment to a first end of a door shell;
• a first pivot post adapted to be rigidly attached to an automotive body and operatively engaged with said hinge half;
• a hinge bearing retainer adapted to be attached to a second end of a door and having a generally cylindrical bearing insert housed therein;
• a second pivot post adapted to be rigidly attached to said automotive body, with said second pivot post engaging a bore formed in said bearing insert such that the second end of the door is supported upon said second pivot post by said hinge bearing retainer and said bearing insert;
• and
• an axial locator insert situated within said bearing insert bore and interposed between said second pivot post and an end wall of said bore such that said axial locator insert establishes the minimum axial distance between said door and said automotive body.