Artificial turf system using support material for infill layer
AssigneeBright Intellectual Asset Management, LLC
InventorsMark E. Buck, Ronald C. Linn
Life of this patent
Estimating the term…
Abstract
An infill layer for use in an artificial turf system is provided. The artificial turf system may include a pile fabric having a turf backing and a plurality of turf fibers extending upwardly from the turf backing. The infill layer may include particulate material disposed upon an upper surface of the turf backing and between the turf fibers. The infill layer may advantageously comprise ceramic support material in one or more courses. The ceramic support material may also be combined with other hard particles and/or with resilient particles in the infill layer. Alternatively, recycled support material or support material having a substantially consistent size and shape may be used instead of ceramic support material.
Claims14
An artificial turf system comprising:
- a pile fabric having a turf backing and a plurality of turf fibers extending upwardly from the turf backing;
- an infill layer of particulate material disposed between the turf fibers upon an upper surface of the turf backing, the infill layer comprising:
- a base course of ceramic support material disposed on an upper surface of the turf backing;
- a middle course of sand, rocks or other hard particles disposed on the base course;
- and
- a top course of resilient particles disposed on the middle course.
An artificial turf system comprising:
- a pile fabric having a turf backing and a plurality of turf fibers extending upwardly from the turf backing;
- an infill layer of particulate material disposed between the turf fibers upon an upper surface of the turf backing, the infill layer comprising:
- a base course of ceramic support material disposed on an upper surface of the turf backing;
- a middle course of intermixed ceramic support material and resilient particles disposed on the base course;
- and
- a top course of resilient particles disposed on the middle course.
An artificial turf system comprising:
- a pile fabric having a turf backing and a plurality of turf fibers extending upwardly from the turf backing;
- an infill layer of particulate material disposed between the turf fibers upon an upper surface of the turf backing, the infill layer comprising:
- a first course of ceramic support material of a first size disposed on an upper surface of the turf backing;
- and
- a second course of ceramic support material of a second size, the second course disposed on said first course, the second size being different from the first size.
An artificial turf system comprising:
- a pile fabric having a turf backing and a plurality of turf fibers extending upwardly from the turf backing;
- an infill layer of particulate material disposed between the turf fibers upon an upper surface of the turf backing, the infill layer comprising:
- a base course of ceramic support material of a first size disposed on an upper surface of the turf backing;
- and
- a middle course of ceramic support material of a second size, the middle course disposed on said base course;
- and
- a top course of ceramic support material of a third size, the top course disposed on said middle course.
An artificial turf system comprising:
- a pile fabric having a turf backing and a plurality of turf fibers extending upwardly from the turf backing;
- an infill layer of particulate material disposed between the turf fibers upon an upper surface of the turf backing, the infill layer comprising:
- a base course of intermixed ceramic support material of a first size and resilient particles, the base course disposed on an upper surface of the turf backing;
- and
- a top course of intermixed ceramic support material of a second size and resilient particles, the top course disposed on said base course, the second size being different from the first size.
An artificial turf system comprising:
- a pile fabric having a turf backing and a plurality of turf fibers extending upwardly from the turf backing;
- an infill layer of particulate material disposed between the turf fibers upon an upper surface of the turf backing, the infill layer comprising:
- a first course of ceramic support material of a first shape, the first course disposed on an upper surface of the turf backing;
- and
- a second course of ceramic support material of a second shape that is different from the first shape, the second course disposed on the first course.
An artificial turf system comprising:
- a pile fabric having a turf backing and a plurality of turf fibers extending upwardly from the turf backing;
- an infill layer of particulate material disposed between the turf fibers upon an upper surface of the turf backing, the infill layer comprising:
- a first course of ceramic support material of a first shape and a first size, the first course disposed on an upper surface of the turf backing;
- and
- a second course of ceramic support material of a second shape and a second size, the second size and shape being different from the first size and shape, respectively, and the second course disposed on the first course.
A method of forming an artificial turf system comprising;
- providing a pile fabric over an aggregate layer, the pile fabric having a turf backing and a plurality of turf fibers extending upwardly from the turf backing;
- and
- providing an infill of particulate material disposed upon an upper surface of the turf backing and between the turf fibers, wherein said providing an infill layer comprises:
- providing a first course of ceramic support material of a first size disposed on an upper surface of the turf backing;
- and
- providing a second course of ceramic support material of a second size, the second course being disposed on said first course, the second size being different from the first size.
A method of forming an artificial turf system comprising:
- providing a pile fabric over an aggregate layer, the pile fabric having a turf backing and a plurality of turf fibers extending upwardly from the turf backing;
- and
- providing an infill of particulate material disposed upon an upper surface of the turf backing and between the turf fibers, wherein said providing an infill layer comprises:
- providing a first course of ceramic support material having a first shape disposed on an upper surface of the turf backing;
- and
- providing a second course of ceramic support material having a second shape, the second course disposed on said first course, the second shape being different from the first shape.
Dependencies are inferred from the claim text.