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US 6,746,983 B2Granted
Hydrothermally synthesized MO-V-M-X oxide catalysts for the selective oxidation of hydrocarbons
AssigneeRohm and Haas Company
InventorsAnne Mae Gaffney, Ruozhi Song
Life of this patent
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Abstract
Hydrothermally synthesized catalysts comprising a mixed metal oxide are utilized to produce unsaturated carboxylic acids by the vapor phase oxidation of an alkane, or a mixture of an alkane and an alkene, in the presence thereof; or to produce unsaturated nitrites by the vapor phase oxidation of an alkane, or a mixture of an alkane and an alkene, and ammonia in the presence thereof.
Claims19
A catalyst comprising a mixed metal oxide having the empirical formula
- MOaVbMcXdOe
- wherein M is an element selected from the group consisting of Te, Sb and Nb,
- wherein X is an element selected from the group consisting of Sc, Y, La, Re, Ir, Cu, Ag, Au, Zn, Ga, Si, Ge, As, Pb, S, Se, Sn, Bi, F, Cl, Br and I, and
- wherein, when a=1, b=0.01 to 1.0, c=0.01 to 1.0, d=0 to 1 and e is dependent on the oxidation state of the other elements;
- with the proviso that, when d=0, M is selected from the group consisting of Nb and Te, and
- with the further proviso that, when d=0 and M=Te, 0.01≦b<0.50 or 0.17<c≦1.0.
3 more elements
A process for producing a catalyst comprising a mixed metal oxide having the empirical formula
- MOaVbMcXdOe
- wherein M is an element selected from the group consisting of Te, Sb and Nb,
- wherein X is an element selected from the group consisting of Sc, Y, La, Re, Ir, Cu, Ag, Au, Zn, Ga, Si, Ge, As, Pb, S, Se, Sn, Bi, F, Cl, Br and I, and
- wherein, when a=1, b=0.01 to 1.0, c=0.01 to 1.0, d=0 to 1 and e is dependent on the oxidation state of the other elements;
- with the proviso that, when d=0, M is selected from the group consisting of Nb and Te, and
- with the further proviso that, when d=0 and M=Te, 0.01≦b<0.50 or
- 0.17<c≦1.0,
- the process comprising:
- (i) admixing compounds of elements Mo, V, M and X, as needed, and a solvent comprising water to form a first admixture containing at least 2 but less than all of said elements Mo, V, M and X;
- (ii) heating said first admixture at a temperature of from 80° C. to 150° C. for from 5 minutes to 48 hours;
- (iii) then, admixing compounds of elements Mo, V, M and X, as needed, with said first admixture to form a second admixture containing elements Mo, V, M and X, in the respective atomic proportions a, b, c and d, wherein, when a=1, b=0.01 to 1.0, c=0.01 to 1.0 and d=0 to 1;
- (iv) heating said second admixture at a temperature of from 50° C. to 300° C. for from 1 hour to several weeks, in a closed vessel under pressure;
- (v) recovering insoluble material from said closed vessel to obtain a catalyst.
10 more elements
Dependencies are inferred from the claim text.