Wear-resistant three-dimensional foamable structure and the method for manufacturing it
OwnerSwei Mu Wanginventor
Life of this patent
Estimating the term…
Abstract
A method for manufacturing a wear-resistant three-dimensional foamable structure includes the steps of: a) preparing a retractable heat deformable wear-resistant substrate; b) working the substrate by a forming mold to form a housing having a three-dimensional shape, the housing having an inside formed with a receiving space; c) placing or directly forming a foamable body in the receiving space of the housing, so that the foamable body is combined with the substrate integrally, so that the wear-resistant substrate is mounted on an outer layer of the foamable body, thereby protecting the foamable body and enhancing an outer appearance of the foamable body; and d) cutting and trimming an edge of the substrate or the foamable body, thereby forming a foamable product.
Claims8
A method for manufacturing a wear-resistant three-dimensional foamable structure, comprising the steps of:
- a) preparing a retractable heat deformable wear-resistant substrate, the substrate including a pattern layer and an outer layer film combined integrally one with the other;
- b) working the substrate by a forming mold to form a housing having a three-dimensional shape, the housing having an inside formed with a receiving space;
- c) placing or directly forming a foamable body in the receiving space of the housing, so that the foamable body is combined with the substrate integrally, so that the wear-resistant substrate is mounted on an outer layer of the foamable body, thereby protecting the foamable body and enhancing an outer appearance of the foamable body;
- and
- d) cutting and trimming an edge of the substrate or the foamable body, thereby forming a foamable product.
A method for manufacturing a wear-resistant three-dimensional foamable structure comprising the steps of:
- a) preparing a retractable heat deformable wear-resistant substrate;
- b) working the substrate by a forming mold to form a housing having a three-dimensional shape, the housing having an inside formed with a receiving space;
- c) placing or directly forming a foamable body in the receiving space of the housing, so that the foamable body is combined with the substrate integrally, so that the wear-resistant substrate is mounted on an outer layer of the foamable body, thereby protecting the foamable body and enhancing an outer appearance of the foamable body;
- and
- d) cutting and trimming an edge of the substrate or the foamable body, thereby forming a foamable product;
- wherein the forming mold comprises a pivot device for pivoting a male die, a clamping die, and a female die, the male die and the clamping die being mountable on the female die;
- wherein the female die is provided with a die cavity, the die cavity of the female die has a bottom provided with a die plate which is formed with multiple holes, the female die is provided with a cavity chamber located under the die plate and communicated with the multiple holes, the cavity chamber is connected to an evacuation device, the clamping die is formed with a slot aligning with the die cavity of the female die, and is provided with a protruding rubber ring surrounding a periphery of the slot, and the male die is provided with a die block aligning with the slot of the clamping die, so that when the male die is mounted on the clamping die, the die block of the male die is inserted into the slot of the clamping die.
A method for manufacturing a wear-resistant three-dimensional foamable structure comprising the steps of:
- a) preparing a retractable heat deformable wear-resistant substrate;
- b) working the substrate by a forming mold to form a housing having a three-dimensional shape, the housing having an inside formed with a receiving space;
- c) placing or directly forming a foamable body in the receiving space of the housing, so that the foamable body is combined with the substrate integrally, so that the wear-resistant substrate is mounted on an outer layer of the foamable body, thereby protecting the foamable body and enhancing an outer appearance of the foamable body;
- and
- d) cutting and trimming an edge of the substrate or the foamable body, thereby forming a foamable product;
- wherein the wear-resistant substrate includes a pattern layer having colors and figures, and a light permeable wear-resistant outer layer film, the outer layer film being combined on a bottom face of the pattern layer, thereby forming the integral wear-resistant substrate.
Dependencies are inferred from the claim text.