# US 6,733,366 B2 · Tool and process for finishing a vehicle wheel surface

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- Number: US 6,733,366 B2
- Document ID: US6733366B2
- Status: Granted
- Kind: B2
- Application number: 10/309,726
- Filed: 2002-12-04
- Published: 2003-06-26
- Granted: 2004-05-11
- Earliest claimed: 2000-11-29
- Assignees: Hayes Lemmerz International, Inc.
- Inventors: Geoffrey L. Gatton; Richard T. Guernsey
- Web page: https://patentgrep.com/patent/US6733366B2

## CPC

- B23B 5/02: for turning hubs or brake drums (B23B5/04 takes precedence)
- B23B 27/145: {characterised by having a special shape}
- B23B 2200/201: Details of the nose radius and immediately surrounding area
- B23B 2200/28: Angles
- B23B 2226/315: polycrystalline [PCD]
- B23B 2270/26: Burnishing
- Y10T 82/205: having swinging feed nut and tool bar
- Y10T 407/1906: including holder [i.e., head] having seat for inserted tool
- Y10T 407/1912: Tool adjustable relative to holder
- Y10T 407/1924: Specified tool shape
- Y10T 407/22: including holder having seat for inserted tool
- Y10T 407/23: including tool having plural alternatively usable cutting edges
- Y10T 407/27: comprising tool of specific chemical composition
- B23B: TURNING; BORING (arrangements for copying or controlling B23Q)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A vehicle wheel has an outboard face which includes a smoothed portion to provide a cosmetic finish to the wheel face. The smoothed portion is formed by pressing a cutting tool having a non-symmetrical tip against the wheel surface as the wheel is rotated.

## Claims

### Claim 1

A process for forming a decorative surface upon an outboard surface of a wheel disc, the method comprising the steps of:
(a) providing a cutting tool for smoothing a wheel surface that includes a rhombic shaped body portion having a mounting aperture formed therethrough and a non-symmetrical insert carried upon one end of the body portion, the insert having arcuate leading and trailing edges, the leading edge having a leading edge radius and the trailing edge having a trailing edge radius with the leading edge radius being greater than the trailing edge radius, the insert also having a zero degree land formed thereabout whereby the cutting edge of the insert is maintained tangent to the wheel surface;
(b) mounting a machined vehicle wheel including a wheel rim and having a wheel disc extending radially across the wheel rim in a lathe;
(c) rotating the wheel; and
(d) urging the cutting tool against an outboard surface of the wheel disc and traversing the cutting tool in a radial direction across the outboard surface of the wheel disc such that the wheel disc outboard surface has a polished appearance.

### Claim 2 (depends on 1)

A process according to claim 1 wherein the entire outboard face of the wheel disc is smoothed in step (d).

### Claim 3 (depends on 1)

A process according to claim 1 further including, subsequent to step (d), applying a protective coating to the smoothed surface.

### Claim 4 (depends on 3)

A process according to claim 3 wherein the coating is a clear coating.

### Claim 5 (depends on 1)

A process according to claim 1 wherein step (d) includes a rate of feed for the wheel lathe that is less than the leading edge radius of the cutting tool.

### Claim 6 (depends on 5)

A process according to claim 5 wherein step (d) includes a rate of feed for the wheel lathe that is one tenth of the leading edge radius of the cutting tool.

### Claim 7 (depends on 5)

A process according to claim 5 wherein step (d) includes a rate of feed for the wheel lathe that is less than one tenth of the leading edge radius of the cutting tool.

### Claim 8 (depends on 1)

A process according to claim 1 wherein said cutting tool insert is formed from a hard substance.

### Claim 9 (depends on 8)

A process according to claim 8 wherein the working tip is an insert formed from a polycrystalline diamond material.

### Claim 10 (depends on 8)

A process according to claim 8 wherein the cutting tool leading edge radius is twice the trailing edge radius.

### Claim 11 (depends on 10)

A process according to claim 10 wherein the cutting tool leading edge radius is about three mm and said trailing edge radius is about 1.5 mm.

### Claim 12 (depends on 10)

A process according to claim 10 wherein the end of the cutting tool body adjacent to the tip is undercut by an angle in the range of 5 to 15 degrees.

### Claim 13 (depends on 12)

A process according to claim 12 wherein the cutting tool undercut is 5 degrees.

### Claim 14 (depends on 12)

A process according to claim 12 further including a tool holder formed from an anti-vibration material.

### Claim 15 (depends on 12)

A process according to claim 12 wherein the cutting tool insert is canted relative to a surface of the cutting tool body.

### Claim 16 (depends on 1)

A process according to claim 1 wherein the cutting tool leading edge radius is twice the trailing edge radius.

### Claim 17 (depends on 16)

A process according to claim 16 wherein the end of the cutting tool body adjacent to the tip is undercut by an angle in the range of 5 to 15 degrees.

### Claim 18 (depends on 17)

A process according to claim 17 wherein the cutting tool insert is canted relative to a surface of the cutting tool body.

### Claim 19 (depends on 18)

A process according to claim 18 wherein said cutting tool insert is formed from a hard substance.

### Claim 20 (depends on 19)

A process according to claim 19 wherein the cutting tool leading edge radius is about three mm and said trailing edge radius is about 1.5 mm.
