Continuous production process for water-absorbent resin powder and powder surface detector used therefor
AssigneeNippon Shokubai Co., Ltd.
InventorsKatsuhiro Kajikawa, Toru Nishioka, Hirotama Fujimaru, Kunihiko Ishizaki
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Abstract
A surface-modified water-absorbent resin powder is produced continuously with high productivity in a state where the particle diameter distribution is narrow and where the properties are high by a process comprising a polymerizing step, a drying step, a pulverizing step, a classifying step, and a surface-modifying step, and further, conveying steps of connecting them, wherein the conveying steps include at least two hoppers for storing the water-absorbent resin powder. A powder surface detector used favorably for this process includes a float hung down by a hanging line.
Claims11
A continuous production process for a water-absorbent resin powder, which is a process for continuously producing a surface-modified water-absorbent resin powder comprising a polymerizing step, a drying step, a pulverizing step, a classifying step, and a surface-modifying step, and further, conveying steps of connecting these steps, and is characterized in that:
- the water-absorbent resin powder is obtained by a process including the step of polymerizing an unsaturated monomer and has a crosslinked structure, and has a mass-average particle diameter of 300 to 600 μm, and includes particles having particle diameters of 850 to 150 μm in a ratio of not less than 90 mass % in particle diameter distribution, and has a property of displaying an absorption capacity of not less than 25 g/g without load, and has a water-extractable content of not more than 25 mass %;
- and
- the conveying steps include at least two hoppers for storing and discharging the water-absorbent resin powder after the pulverizing step wherein at least one of the hoppers includes:
- a tank for storing the water-absorbent resin powder;
- a supplying part which is placed in an upper portion of the tank and serves for supplying the water-absorbent resin powder into the tank;
- a discharging part which is placed in a lower portion of the tank and serves for discharging the water-absorbent resin powder from the tank;
- and
- a detector for detecting the quantity of the powder in the tank.
Dependencies are inferred from the claim text.