# US 6,721,102 B2 · Surface formed complex polymer lenses for visible light diffusion

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- Number: US 6,721,102 B2
- Document ID: US6721102B2
- Status: Granted
- Kind: B2
- Application number: 10/095,204
- Filed: 2002-03-11
- Published: 2003-09-11
- Granted: 2004-04-13
- Earliest claimed: 2002-03-11
- Assignees: Eastman Kodak Company
- Inventors: Robert P. Bourdelais; Cheryl J. Kaminsky
- Web page: https://patentgrep.com/patent/US6721102B2

## CPC

- G02B 3/0043: {Inhomogeneous or irregular arrays, e.g. varying shape, size, height}
- G02B 3/005: {arranged along a single direction only, e.g. lenticular sheets (G02B3/0043 takes precedence)}
- G02B 5/0215: {the surface having a regular structure}
- G02B 5/0252: {using holographic or diffractive means}
- G02B 5/0257: {creating an anisotropic diffusion characteristic, i.e. distributing output differently in two perpendicular axes}
- G02B 5/0278: {used in transmission}
- G02B 3/0031: {Replication or moulding, e.g. hot embossing, UV-casting, injection moulding}
- G02B 3/0056: {arranged along two different directions in a plane, e.g. honeycomb arrangement of lenses (G02B3/0043 takes precedence; miniaturised objectives for electronic devices employing wafer level optics G02B13/0085)}
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS

## Abstract

Disclosed is a transparent polymeric film having a top and bottom surface comprising a plurality of complex lenses on at least one surface thereof. Such a film is useful for diffusing light such as necessary in an LC display device.

## Claims

### Claim 1

A transparent polymeric film having a top and bottom surface comprising a plurality of complex lenses on at least one surface thereof.

### Claim 2 (depends on 1)

The transparent polymeric film of claim 1 wherein the complex lenses are randomly distributed on the surface.

### Claim 3 (depends on 1)

The transparent polymeric film of claim 1 wherein the complex lenses are present on both the top and bottom surfaces of the transparent polymeric film.

### Claim 4 (depends on 3)

The transparent polymeric film of claim 3 wherein convex complex lenses are present on the top surface of the transparent polymeric film and convex complex lenses are present on the bottom surface of the transparent polymeric film.

### Claim 5 (depends on 3)

The transparent polymeric film of claim 3 wherein convex complex lenses are present on the top surface of the transparent polymeric film and concave complex lenses are present on the bottom surface of the transparent polymeric film.

### Claim 6 (depends on 3)

The transparent polymeric film of claim 3 wherein concave complex lenses are present on the top surface of the transparent polymeric film and concave complex lenses are present on the bottom surface of the transparent polymeric film.

### Claim 7 (depends on 3)

The transparent polymeric film of claim 3 wherein concave complex lenses are present on the top surface of the transparent polymeric film and convex complex lenses are present on the bottom surface of the transparent polymeric film.

### Claim 8 (depends on 1)

The transparent polymeric film of claim 1 wherein the complex lenses have an average frequency in any direction of 5 to 250 complex lenses/mm.

### Claim 9 (depends on 8)

The transparent polymeric film of claim 8 wherein the complex lenses have an average frequency in any direction of 22 to 66 complex lenses/mm.

### Claim 10 (depends on 1)

The transparent polymeric film of claim 1 wherein the complex lenses have an average width in the x and y direction in the plane of the film of 3 to 60 microns.

### Claim 11 (depends on 10)

The transparent polymeric film of claim 10 wherein the complex lenses have an average width in the x and y direction of 15 to 40 microns.

### Claim 12 (depends on 1)

The transparent polymeric film of claim 1 wherein the complex lenses comprise minor lenses wherein the diameter of the smaller lenses is on average less than 80% of the diameter of the major lens they are associated with.

### Claim 13 (depends on 12)

The transparent polymeric film of claim 12 wherein the number of minor lenses per major lens is, on average, 2 to 60.

### Claim 14 (depends on 12)

The transparent polymeric film of claim 12 wherein the number of minor lenses per major lens is, on average, 5 to 18.

### Claim 15 (depends on 1)

The transparent polymeric film of claim 1 wherein the complex lenses comprise a multiple of minor lenses wherein the minor lenses have, on average, a width in the x and y direction of 2 to 20 microns.

### Claim 16 (depends on 15)

The transparent polymeric film of claim 15 wherein the complex lenses comprise a multiple of minor lenses wherein the minor lenses have, on average, a width in the x and y direction of 3 to 8 microns.

### Claim 17 (depends on 1)

The transparent polymeric film of claim 1 wherein the complex lenses are composed of a material that comprises an olefin repeating unit.

### Claim 18 (depends on 1)

The transparent polymeric film of claim 1 wherein the complex lenses are composed of a material that comprises a carbonate repeating unit.

### Claim 19 (depends on 1)

The transparent polymeric film of claim 1 wherein the complex lenses are composed of a material that comprises an ester repeating unit.

### Claim 20 (depends on 1)

The transparent polymeric film of claim 1 wherein the transparent film is composed of a material that comprises an ester repeating unit.

### Claim 21 (depends on 1)

The transparent polymeric film of claim 1 wherein the transparent film is composed of a material that comprises a carbonate repeating unit.

### Claim 22 (depends on 1)

The transparent polymeric film of claim 1 wherein the transparent film are composed of a material that comprises an olefin repeating unit.

### Claim 23 (depends on 1)

The transparent polymeric film of claim 1 wherein the transparent film is composed of a material that comprises tri acetyl cellulose.

### Claim 24 (depends on 1)

The transparent polymeric film of claim 1 wherein the diffuse light transmission is greater than 50%.

### Claim 25 (depends on 1)

The transparent polymeric film of claim 1 wherein the diffuse light transmission is 80 to 95%.

### Claim 26 (depends on 1)

The transparent polymeric film of claim 1 wherein the diffuse light transmission is greater than 92%.

### Claim 27 (depends on 1)

The transparent polymeric film of claim 1 wherein the complex lenses are semi-spherical.

### Claim 28 (depends on 1)

The transparent polymeric film of claim 1 wherein the complex lenses are aspherical.

### Claim 29 (depends on 1)

The transparent polymeric film of claim 1 wherein the complex lenses have a height/diameter ratio of 0.03 to 1.0.

### Claim 30 (depends on 29)

The transparent polymeric film of claim 29 wherein the complex lenses have a height/diameter ratio of 0.25 to 0.48.

### Claim 31 (depends on 1)

The transparent polymeric film of claim 1, having a thickness of less than 250 micrometers.

### Claim 32 (depends on 1)

The transparent polymeric film of claim 1, having a thickness of 12.5 to 50 micrometers.

### Claim 33 (depends on 1)

The transparent polymeric film of claim 1 wherein the elastic modulus of the transparent polymeric film is greater than 500 MPa.

### Claim 34 (depends on 1)

The transparent polymeric film of claim 1 wherein the film is comprised of at least two integral layers, the first layer containing the complex lenses and the second serving as the substrate for the first layer.

### Claim 35

A back lighted device comprising a light source and a transparent polymeric film comprising a plurality of complex lenses on a surface thereof and having a diffuse light transmission of at least 65%.

### Claim 36

A liquid crystal device comprising alight source and a transparent polymeric film comprising a plurality of complex lenses on a surface thereof and having a diffuse light transmission of at least 65% wherein the transparent polymeric film is located between the light source and a polarizing film.

### Claim 37

A component for a liquid crystal display device comprising a light source and a light diffuser comprising a transparent polymeric film containing a plurality of complex lenses on a surface thereof and having a diffuse light transmission of at least 65%.

### Claim 38

A method for forming a plurality of polymeric complex lenses in a desired pattern on a transparent support comprising the step of coating a melted layer of a polymeric material onto the support and cooling the material while subjecting the layer to contact with a form having a pattern corresponding to the negative of the desired lens pattern.

### Claim 39

A method for forming a plurality of polymeric complex lenses in a desired pattern on a transparent support comprising continuously casting the polymeric material onto the support on a chill roll and cooling the material while subjecting the layer to a contact with a form having a pattern corresponding to the negative of the desired pattern.

### Claim 40

A transparent polymeric film having a top and bottom surface comprising a plurality of complex asymmetric lenses on at least one surface thereof.
