# US 6,721,035 B1 · Lithographic projection apparatus

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- Number: US 6,721,035 B1
- Document ID: US6721035B1
- Status: Granted
- Kind: B1
- Application number: 09/552,672
- Filed: 2000-04-19
- Granted: 2004-04-13
- Earliest claimed: 1999-04-21
- Assignees: ASML Netherlands B.V.
- Inventors: Hubert M. Segers; Rudolf M. Boon; Anton A. Bijnagte; Fransiscus M. Jacobs
- Web page: https://patentgrep.com/patent/US6721035B1

## CPC

- G03F 7/707: {Chucks, e.g. chucking or un-chucking operations or structural details}
- G03F 7/70358: {Scanning exposure, i.e. relative movement of patterned beam and workpiece during imaging}
- G03F 7/70716: {Stages}
- G03F 7/7075: {Handling workpieces outside exposure position, e.g. SMIF box}
- G03F: PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR; (phototypographic composing devices B41B; photosensitive materials or processes for photographic purposes G03C; electrophotography, sensitive layers or processes therefor G03G)

## Abstract

A lithographic projection apparatus includes a radiation system to supply a projection beam of radiation; a mask table provided with a mask holder to hold a mask; a substrate table provided with a substrate holder to hold a substrate; a projection system to image an irradiated portion of the mask onto a target portion of the substrate; and a preparatory station comprising an intermediate table on which a substrate can be positioned before transfer to the substrate table; the intermediate table including a major surface provided with a plurality of apertures, and gas bearing generator that generates a gas bearing between the major surface and a substrate located thereon.

## Claims

### Claim 1

A lithographic projection apparatus, comprising:
a radiation system constructed and arranged to supply a projection beam of radiation;
a mask table provided with a mask holder constructed and arranged to hold a substrate;
a substrate table provided with a substrate holder constructed and arranged to hold a substrate;
a projection system constructed and arranged to image an irradiated portion of the mask onto a target portion of the substrate;
a preparatory station comprising an intermediate table on which a substrate can be positioned before transfer to the substrate table,
the intermediate table comprising a major surface provided with a plurality of aperatures; and
a gas bearing generator constructed and arranged to generate a gas bearing between said major surface and a substrate located thereon.

### Claim 2 (depends on 1)

An apparatus according to claim 1, wherein said preparatory station comprises a gas ionizer constructed and arranged to ionize said gas.

### Claim 3 (depends on 1)

An apparatus according to claim 1 wherein said intermediate table comprises a first temperature controller constructed and arranged to regulate temperature of the intermediate table.

### Claim 4 (depends on 3)

An apparatus according to claim 3 wherein said first temperature controller maintains the intermediate table and the gas at a temperature substantially equal to a temperature of the substrate table.

### Claim 5 (depends on 1)

An apparatus according to claim 1, wherein said gas bearing has a thickness less than 150 μm.

### Claim 6 (depends on 1)

An apparatus according to claim 1 wherein said preparatory station comprises a temperature controller constructed and arranged to regulate a temperature of said gas.

### Claim 7 (depends on 1)

An apparatus according to claim 1 wherein said apparatus further comprises:
a position detector constructed and arranged to detect a first position of said substrate on said intermediate table;
a displacement calculator for calculating a required displacement between said first position and a desired position of the substrate on the intermediate table; and
an actuator constructed arranged to move said substrate from said first position to said desired position.

### Claim 8 (depends on 7)

An apparatus according to claim 7, wherein said position detector is constructed and arranged to detect an edge of the substrate.

### Claim 9 (depends on 7)

An apparatus according to claim 7 wherein said position detector is constructed and arranged to detect a mark on the substrate.

### Claim 10 (depends on 7)

An apparatus according to claim 7, wherein said gas bearing generator comprises:
a gas source arranged to deliver gas through the aperatures to generate the gas bearing, and
an evacuation pump arranged to evacuate the gas from the gas bearing.

### Claim 11

A device manufacturing method comprising:
(a) providing a mask table with a substrate which contains a pattern,
(b) providing a substrate table with a substrate which is at least partially covered by a layer of radiation-sensitive material,
(c) prior to (b), providing the substrate to an intermediate table comprising a major surface provided with a plurality of aperatures, and maintaining the substrate for a given time interval upon a gas bearing generated between the major surface and the substrate; and
(d) using a projection beam of radiation to project an irradiated part of the mask onto a target area of the layer of radiation-sensitive material.

### Claim 12 (depends on 11)

A device manufactured in accordance with a method as claimed in claim 11.

### Claim 13 (depends on 11)

A device manufacturing method according to claim 11, further comprising:
ionizing said gas bearing with a gas ionizer.

### Claim 14 (depends on 11)

A device manufacturing method according to claim 11, further comprising:
regulating a temperature of said intermediate table with a first temperature controller.

### Claim 15 (depends on 11)

A device manufacturing method according to claim 11, further comprising:
regulating a temperature of said gas bearing with a second temperature controller.

### Claim 16 (depends on 11)

A device manufacturing method according to claim 11, further comprising:
maintaining said intermediate table and the gas bearing at a temperature substantially equal to a temperature of the substrate table.

### Claim 17 (depends on 11)

A device manufacturing method according to claim 11, further comprising:
detecting a first position of said substrate on said intermediate table;
calculating a required displacement between said first position and a desired position of the substrate on the intermediate table; and
moving said substrate from said first position to said desired position.

### Claim 18 (depends on 11)

A device manufacturing method according to claim 11, further comprising:
generating the gas bearing by delivering gas through said plurality of aperatures; and
evacuating said gas with a gas pump.

### Claim 19

A substrate preparing device comprising an intermediate table on which a substrate can be positioned before transfer to a substrate table in a lithographic projection apparatus;
the intermediate able comprising a major surface provided with a plurality of aperatures, and a gas bearing generator constructed and arranged to generate a gas bearing between said major surface and a substrate located thereon;
a first temperature controller constructed and arranged to regulate a temperature of the intermediate table; and
an ionizer constructed and arranged to ionize the gas.

### Claim 20 (depends on 19)

A substrate preparing device according to claim 19, wherein said gas bearing generator comprises:
a gas source arranged to deliver gas through the aperatures to generate the gas bearing, and
an evacuation pump arranged to evacuate the gas from the gas bearing.

### Claim 21 (depends on 19)

A substrate preparing device according to claim 19,
wherein said first temperature controller maintains the intermediate table and the gas bearing at a temperature substantially equal to a temperature of the substrate table.

### Claim 22 (depends on 19)

A substrate preparing device according to claim 19,
wherein said intermediate table further comprises a second temperature controller constructed and arranged to regulate a temperature of said gas bearing.

### Claim 23 (depends on 19)

A substrate preparing device according to claim 19, further comprising:
a position detector constructed and arranged to detect a first position of said substrate on said intermediate table;
a displacement calculator constructed and arranged to calculate a required displacement between said first position and a desired position of the substrate on the intermediate table; and
an actuator constructed and arranged to move said substrate from said first position to said desired position.

### Claim 24 (depends on 19)

A substrate preparing device according to claim 19, wherein said substrate preparing device is a part of a resist processing apparatus.

### Claim 25

A substrate preparing device comprising:
an intermediate table on which a substrate can be positioned before transfer to a substrate table in a lithographic projection apparatus, the intermediate table comprising a major surface provided with a plurality of apertures;
a gas bearing generator constructed and arranged to generate a gas bearing between said major surface and a substrate located thereon; and
a temperature controller constructed and arranged to regulate a temperature of at least one of the intermediate table and the temperature of the gas.

### Claim 26 (depends on 25)

A substrate preparing device according to claim 25, further comprising:
a gas ionizer constructed and arranged to ionize said gas bearing.

### Claim 27 (depends on 25)

A substrate preparing device according to claim 25, further comprising:
a position detector constructed and arranged to detect a first position of said substrate on said intermediate table;
a displacement calculator constructed and arranged to calculate a required displacement between said first position and a desired position of the substrate on the intermediate table; and
an actuator constructed and arranged to move said substrate from said first position to said desired position.

### Claim 28 (depends on 25)

A substrate preparing device according to claim 25, wherein said gas bearing generator comprises:
a gas source arranged to deliver gas through said plurality of apertures to generate the gas bearing; and
an evacuation pump arranged to evacuate the gas from the gas bearing.

### Claim 29 (depends on 25)

A substrate preparing device according to claim 25, wherein said substrate preparing device is a part of a resist process apparatus.
