Large diameter ingots of nickel base alloys
AssigneeATI Properties, Inc.
InventorsBetsy J. Bond, Laurence A. Jackman, A. Stewart Ballantyne
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AssigneeATI Properties, Inc.
InventorsBetsy J. Bond, Laurence A. Jackman, A. Stewart Ballantyne
Estimating the term…
A method of producing a nickel base alloy includes casting the alloy within a casting mold and subsequently annealing and overaging the ingot at at least 1200° F. (649° C.) for at least 10 hours. The ingot is electroslag remelted at a melt rate of at least 8 lbs/min. (3.63 kg/min.), and the ESR ingot is then transferred to a heating furnace within 4 hours of complete solidification and is subjected to a novel post-ESR heat treatment. A suitable VAR electrode is provided form the ESR ingot, and the electrode is vacuum arc remelted at a melt rate of 8 to 11 lbs/minute (3.63 to 5.00 kg/minute) to provide a VAR ingot. The method allows premium quality VAR ingots having diameters greater than 30 inches (762 mm) to be prepared from Alloy 718 and other nickel base superalloys subject to significant segregation on casting.
A VAR ingot of a nickel base alloy comprising:
An ingot of a nickel base alloy comprising:
A VAR ingot of a nickel base alloy produced by the method of producing a nickel base superalloy that is substantially free of positive and negative segregation, the method comprising:
A VAR ingot of Alloy 718, wherein the ingot has a diameter greater than 30 inches and weighs more than 21,500 lbs.
Dependencies are inferred from the claim text.