Method of bundling rods so as to form an optical fiber preform
AssigneeSandia National Laboratories
InventorsDahv A. V. Kliner, Jeffery P. Koplow
Life of this patent
Estimating the term…
Abstract
The present invention provides a simple method for fabricating fiber-optic glass preforms having complex refractive index configurations and/or dopant distributions in a radial direction with a high degree of accuracy and precision. The method teaches bundling together a plurality of glass rods of specific physical, chemical, or optical properties and wherein the rod bundle is fused in a manner that maintains the cross-sectional composition and refractive-index profiles established by the position of the rods.
Claims27
A method for providing a class preform for use as a source for drawing an optical fiber, the method comprising the steps of:
- collecting a plurality of first glass rods into a substantially contiguous bundle, wherein each of said first glass rods comprise a chemical composition and a substantially uniform shape;
- inserting said contiguous bundle into a glass tube, wherein said glass tube has an inside diameter chosen to contain said contiguous bundle, forming thereby a preform assembly;
- removing and replacing one or more groups of contiguous first glass rods with an equivalent number of groups of contiguous second glass rods, wherein said one or more groups consists of a single, contiguous core bundle of second glass rods inserted about a central longitudinal axis of said preform assembly, wherein each of said second glass rods comprise a chemical composition and a substantially uniform shape, and wherein said second glass rod chemical composition comprises one or more rare-earth dopant elements, said step of removing and replacing further including inserting a stepped template against one end of each of said first glass rods, said stepped template having one or more steps or plugs, said steps or plugs acting to partially displace said one or more groups of first glass rods;
- and
- heating said preform assembly to a glass fusion temperature and causing said preform assembly to fuse to form a solid glass preform such that said chemical composition of each of said first and said second glass rods is maintained in a location proximate to, or about coincident with, the position of each of said glass rods within said contiguous bundle.
A method for providing a glass preform for use as a source for drawing an optical fiber having a reduced capacity for propagation of amplified spontaneous emission, the method comprising the steps of:
- collecting a plurality of first glass rods into a substantially contiguous bundle, wherein each of said first glass rods comprises a chemical composition and has a substantially uniform shape;
- and
- removing and replacing one or more groups of contiguous first glass rods with an equivalent number of groups comprising second glass rods, said second glass rods comprising a chemical composition and having a substantially uniform shape, said second glass rods comprising a physical or chemical property having a different value than a value of said same physical or chemical property of said first glass rods, and wherein said second glass rods comprise a means for eliminating or substantially reducing propagation of amplified spontaneous emission;
- heating said contiguous bundle to a glass fusion temperature and causing said contiguous bundle to fuse to form a solid glass preform such that said chemical composition of each of said first glass rods is maintained in a location proximate or about coincident with a position of each said glass rods within said contiguous bundle.
A method for providing a glass preform for use as a source for drawing an optical fiber, the method comprising the step of:
- providing first and second quantities of glass rods, wherein each of said glass rods has a substantially uniform shape, said first quantity comprising one or more rare-earth dopant elements, said second quantity comprising first and second refractive indices, wherein said first refractive index is greater than a target refractive index, and said second refractive index is less than said target refractive index;
- collecting said first quantity of glass rods into a substantially contiguous bundle of rods and forming thereby a first bundle, said first bundle for forming a preform core region having a substantially uniform radial and longitudinal chemical composition;
- uniformly surrounding said first bundle with said second quantity of glass rods forming thereby a contiguous and substantially concentric cylindrical annulus about said first bundle, wherein said first and second refractive indices are distributed throughout said cylindrical annulus so as to provide an average refractive index within said cylindrical annulus substantially equal to said target refractive index, said second quantity of glass rods forming a cylindrical preform cladding region surrounding said preform core region to provide a glass preform bundle;
- inserting said glass preform bundle into a glass tube wherein said glass tube has an inside diameter chosen to contain said glass preform bundle, and wherein said glass tube is evacuated and sealed at first and second ends such that said preform bundle is enclosed under an internal pressure below 1 atmosphere, and wherein further said preform bundle is restrained at each end within said sealed glass tube by a porous packing plug;
- and
- heating said glass tube and said glass preform bundle to a glass fusion temperature thereby causing said glass tube and said glass preform bundle to fuse in place to form a solid glass preform such that said preform core region radial and longitudinal chemical composition and said cladding region average refractive index are maintained.
Dependencies are inferred from the claim text.