# US 6,689,934 B2 · Absorbent materials having improved fluid intake and lock-up properties

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- Number: US 6,689,934 B2
- Document ID: US6689934B2
- Status: Granted
- Kind: B2
- Application number: 10/291,239
- Filed: 2002-11-08
- Published: 2003-07-10
- Granted: 2004-02-10
- Earliest claimed: 2001-12-14
- Assignees: Kimberly-Clark Worldwide, Inc.
- Inventors: Richard Norris Dodge, II; Nancy Birbiglia Lange; Jayant Chakravarty; Jian Qin; Sridhar Ranganathan; Fu-Jya Daniel Tsai; Cathleen M. Uttecht; Xiaomin Zhang
- Web page: https://patentgrep.com/patent/US6689934B2

## CPC

- A61L 15/60: Liquid-swellable gel-forming materials, e.g. super-absorbents
- Y10T 442/2484: Coating or impregnation is water absorbency-increasing or hydrophilicity-increasing or hydrophilicity-imparting
- Y10T 442/659: Including an additional nonwoven fabric
- Y10T 442/692: Containing at least two chemically different strand or fiber materials
- Y10T 442/696: Including strand or fiber material which is stated to have specific attributes [e.g., heat or fire resistance, chemical or solvent resistance, high absorption for aqueous compositions, water solubility, heat shrinkability, etc.]
- Y10T 442/699: Including particulate material other than strand or fiber material
- A61L: METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES (preservation of bodies or disinfecting characterised by the agents employed A01N; preserving, e.g. sterilising, food or foodstuffs A23; preparations for medical, dental or toiletry purposes A61K)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

Disclosed are absorbent composites, useful in an absorbent article, having high liquid intake rates. The absorbent composites may also have a rapid liquid lock-up. Absorbent composites of this invention have an intake rate of at least about 1.9 cc liquid/second at an 80% absorbent composite saturation level and a liquid lock-up fraction of at least about 0.70 at 50% superabsorbent material saturation. The absorbent composites of this invention can be a freeze-dried composite, an airformed absorbent composite, or other fibrous or non-fibrous absorbent composites.

## Claims

### Claim 1

An absorbent article comprising
a liquid-permeable body-side liner;
an absorbent composite; and
a substantially liquid-impermeable outer cover adjacent to the absorbent composite material;
wherein the absorbent composite has an intake rate of at least about 1.9 cubic centimeters of 0.9% by weight sodium chloride aqueous solution per second at 80% absorbent composite saturation and a liquid lock-up fraction of at least about 0.70 at 50% superabsorbent saturation determined using 0.9% by weight sodium chloride aqueous solution, the intake rate and the liquid lock-up fraction being determined by the methods set forth herein.

### Claim 2 (depends on 1)

The absorbent article of claim 1, wherein the absorbent composite has an intake rate of at least about 2.3 cubic centimeters of 0.9% by weight sodium chloride aqueous solution per second at 80% absorbent composite saturation and a liquid lock-up fraction of at least about 0.75 at 50% superabsorbent material saturation determined using 0.9% by weight sodium chloride aqueous solution.

### Claim 3 (depends on 1)

The absorbent article of claim 1, wherein the absorbent composite has an intake rate of at least about 2.7 cubic centimeters of 0.9% by weight sodium chloride aqueous solution per second at 80% absorbent composite saturation and a liquid lock-up fraction of at least about 0.80 at 50% superabsorbent material saturation determined using 0.9% by weight sodium chloride aqueous solution.

### Claim 4 (depends on 1)

The absorbent article of claim 1, wherein the absorbent composite has an intake rate of at least about 3.3 cubic centimeters of 0.9% by weight sodium chloride aqueous solution per second at 80% absorbent composite saturation and a liquid lock-up fraction of at least about 0.80 at 50% superabsorbent material saturation determined using 0.9% by weight sodium chloride aqueous solution.

### Claim 5 (depends on 1)

The absorbent article of claim 1, wherein the absorbent composite comprises a superabsorbent material in a weight amount of about 10 to 70 weight percent based on total weight of the absorbent composite.

### Claim 6 (depends on 1)

The absorbent article of claim 1, wherein the absorbent composite comprises a water-insoluble fiber in a weight amount of about 30 to 90 weight percent, based on total weight of the absorbent composite.

### Claim 7 (depends on 6)

The absorbent article of claim 6, wherein the water-insoluble fiber comprises at least one of a natural fiber and a synthetic fiber.

### Claim 8 (depends on 7)

The absorbent article of claim 7, wherein the water-insoluble fiber comprises a fiber selected from the group consisting of wood pulp fiber, cotton linter, thermoplastic fibers, elastic fibers, and combinations thereof.

### Claim 9 (depends on 1)

The absorbent article of claim 1, wherein the absorbent composite comprises a binder material in a weight amount of about 0 to 20 weight percent, based on total weight of the absorbent composite.

### Claim 10 (depends on 9)

The absorbent article of claim 9, wherein the binder material is selected from the group consisting of poly(aminoamide) epichlorohydrin polymer, latex, and combinations thereof.

### Claim 11 (depends on 9)

The absorbent article of claim 9, wherein the binder material comprises a water-insoluble, water-swellable polymer selected from the group consisting of sodium-polyacrylate, carboxymethyl cellulose, chitosan salt, and combinations thereof.

### Claim 12 (depends on 9)

The absorbent article of claim 9, wherein the binder material comprises a thermoplastic fiber selected from the group consisting of polyethylene fibers, polypropylene fibers, polyester fibers, nylon fibers, and combinations thereof.

### Claim 13 (depends on 9)

The absorbent article of claim 9, wherein the binder material is elastic.

### Claim 14 (depends on 1)

The absorbent article of claim 1, wherein the absorbent composite comprises a freeze-dried fibrous composite.

### Claim 15 (depends on 1)

The absorbent article of claim 1, wherein the absorbent composite comprises an airformed absorbent composite.

### Claim 16 (depends on 1)

The absorbent article of claim 1, wherein the absorbent composite comprises a wetformed absorbent composite.

### Claim 17 (depends on 1)

The absorbent article of claim 1, wherein the superabsorbent material comprises a material selected from the group consisting of particles, fibers, nonwoven, aggregate, printed, coated, or combinations thereof.

### Claim 18 (depends on 17)

The absorbent article of claim 17, wherein the superabsorbent material comprises a material selected from the group consisting of sodium-polyacrylate, carboxymethyl cellulose, carboxymethyl polysaccharides, polyaspartic acid salt, maleic anhydride-isobutylene copolymer, chitosan salts, polyquarternary ammonium salts, polyvinyl amines, and combinations thereof.

### Claim 19 (depends on 1)

The absorbent article of claim 1, wherein the absorbent article is a diaper.

### Claim 20 (depends on 1)

The absorbent article of claim 1, wherein the absorbent article is a training pant.

### Claim 21 (depends on 1)

The absorbent article of claim 1, wherein the absorbent article is a swim wear garment.

### Claim 22 (depends on 1)

The absorbent article of claim 1, wherein the absorbent article is an adult incontinence garment.

### Claim 23 (depends on 1)

The absorbent article of claim 1, wherein the absorbent article is a feminine hygiene product.

### Claim 24 (depends on 1)

The absorbent article of claim 1, wherein the absorbent article is a medical absorbent product.
