Method for preparing a catalyst for reduction of nitrogen oxides
AssigneeSK Corporation
InventorsKyung-Il Choi, Sang-Ho Lee, Choul-Woo Shin, Jun-Seong Ahn, Jong-Hyun Kim, Bong-Jea Kim
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Abstract
The catalyst is prepared by recycling a spent catalyst discharged from a hydro-desulfurization process of an oil refinery in which the spent catalyst comprises an alumina support with a large specific surface area impregnated with low contents of vanadium and high contents of molybdenum. The thus prepared catalyst has more excellent selective removal activity of nitrogen oxides at a high temperature window by containing suitable amounts of metal components therein as well as a better poisoning resistance to sulfur oxides, compared with the conventional catalysts.
Claims11
A method for preparing a catalyst for selective catalytic reduction of nitrogen oxides at high temperature, comprising the following steps of:
- a) pretreating a spent catalyst discharged from a hydro-desulfurization process of an oil refinery, which comprises 4 wt % or less of vanadium, 4 wt % or less of nickel, 5 wt % or more of molybdenum and 1 wt % or less of sulfur on an alumina support by thermally treating said spent catalyst followed by washing with water;
- b) providing a titania impregnated with 3 to 10 wt % of tungsten on the basis of titania weight;
- c) pulverizing the pretreated spent catalyst, followed by homogeneously mixing the pulverized spent catalyst with the tungsten-impregnated titania under the addition of water and acid;
- d) dehydrating the mixture to remove excess moisture and active metal components therein;
- e) drying the dehydrated mixture at 100 to 200° C. for 9 hours or longer, followed by grinding the dried mixture;
- and
- f) forming a catalyst body by extruding the grinded mixture or coating the grinded mixture to a structure, followed by drying under a constant temperature and humidity condition and then calcining the dried structure.
Dependencies are inferred from the claim text.