Thermoelectric devices based on materials with filled skutterudite structures
AssigneesGeneral Motors Corporation, California Institute of Technology
InventorsJean-Pierre Fleurial, Alex Borshchevsky, Thierry Caillat, Donald T. Morelli, Gregory P. Meisner
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Abstract
A class of thermoelectric compounds based on the skutterudite structure with heavy filling atoms in the empty octants and substituting transition metals and main-group atoms. High Seebeck coefficients and low thermal conductivities are achieved in combination with large electrical conductivities in these filled skutterudites for large ZT values. Substituting and filling methods are disclosed to synthesize skutterudite compositions with desired thermoelectric properties. A melting and/or sintering process in combination with powder metallurgy techniques is used to fabricate these new materials.
Claims38
A thermoelectric device, comprising:
- a first substrate at a first temperature;
- a second substrate at a second temperature, said second temperature being different from said first temperature to form a temperature gradient across said first substrate and said second substrate;
- at least one piece of p-type thermoelectric material disposed between said first substrate and said second substrate, having a first end surface in thermal contact with said first substrate and a second end surface in thermal contact with said second substrate;
- at least one piece of n-type thermoelectric material disposed between said first substrate and said second substrate relative to said p-type thermoelectric material, having a first end surface in thermal contact with said first substrate and a second end surface in thermal contact with said second substrate;
- at least one of said p-type thermoelectric material and said n-type thermoelectric material having a filled skutterudite lattice structure;
- an electrical conducting element, disposed to electrically connect said first surface of said p-type thermoelectric material with said first surface of said n-type thermoelectric material to provide a first electrical conduit therebetween;
- an electrical circuit, having a first terminal and a second terminal, said first terminal connecting to said second surface of said p-type thermoelectric material, said second terminal connecting to said second surface of said n-type thermoelectric material, said electrical circuit operating to provide a second electrical conduit between said p-type thermoelectric material and said n-type thermoelectric material;
- said p-type thermoelectric material, said electrically conducting element, said n-type thermoelectric material, and said electrical circuit forming an electrical loop to have an electrical current therein;
- and
- said p-type thermoelectric material and said n-type thermoelectric material operating to correlate said electrical current with said temperature gradient.
A thermoelectric device, comprising:
- a first substrate at a first temperature;
- a second substrate at a second, different temperature;
- at least one piece of a p-type thermoelectric material disposed between said first substrate and said second substrate, having a first end surface in thermal contact with said first substrate and a second end surface in thermal contact with said second substrate;
- at least one piece of a n-type thermoelectric material disposed between said first substrate and said second substrate relative to said p-type thermoelectric material, having a first end surface in thermal contact with said first substrate and a second end surface in thermal contact with said second substrate;
- an electrically conducting element, disposed to electrically connect said first surface of said p-type thermoelectric material with said first surface of said n-type thermoelectric material to provide a first electrical conduit therebetween;
- and
- an electrical circuit, having a first terminal and a second terminal, said first terminal connecting to said second surface of said p-type thermoelectric material, said second terminal connecting to said second surface of said n-type thermoelectric material, said electrical circuit operating to provide a second electrical conduit between said p-type thermoelectric material and said n-type thermoelectric material, wherein said p-type thermoelectric material, said electrically conducting element, said n-type thermoelectric material, and said electrical circuit form an electrical loop to have an electrical current therein,
- wherein at least one of said p-type thermoelectric material and said n-type thermoelectric material comprises:
- atoms of a first non-metal element from the fourteenth, fifteenth, and sixteenth columns of the periodic table including pnicogen elements and chalcogen elements;
- atoms of a first transition metal element;
- atoms of a first metallic element including a first rare-earth element;
- atoms of a second non-metal element selected from the fourteenth, fifteenth, and sixteenth columns of the periodic table;
- atoms of a second transition metal element;
- and
- atoms of a second metallic element including a second rare-earth element,
- wherein said atoms are disposed relative to one another to form a skutterudite structure which is semimetallic or semiconducting and has a nominal composition of:
- Rf(1−r){overscore (R)}frT4−x{overscore (T)}xPn12−y{overscore (Pn)}y,
- for 0≦f≦1, 0≦r≦1, 0≦x≦4, and 0≦y≦12
- wherein T and T respectively represent said first and second transition metal elements, Pn and {overscore (Pn)} respectively represent said first and second non-metal elements, R and R respectively represent said first and second metallic elements.
Dependencies are inferred from the claim text.