Propylene resin composition and method for molding the same
AssigneeJapan Polychem Corporation
InventorsYoshihiro Banno, Yoshihiro Sobajima, Akira Kobayashi, Masaaki Isoi
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Abstract
This invention provides a propylene-based composition for the molded polypropylene resin articles excellent in resistance to scratching and moldability, and well-balanced properties between high rigidity and high impact strength, and also provides a method for molding the above propylene-based composition, thereby providing high-performance industrial parts and automobile parts, in particular automobile interior parts.
Claims10
A propylene-based resin composition produced by mixing the following components (A) and (B);
- (A) propylene-based resin composed of the following components (a1), (a2) and (a3):
- 90 to 40 wt. %
- (a1):
- propylene/ethylene block copolymer, composed of 60 to 83 wt. % of a crystalline propylene homopolymer component (a1-1 unit) and 17 to 40 wt. % of an ethylene/propylene random copolymer component (a1-2 unit) containing 30 to 52 wt. % of ethylene and having a weight-average molecular weight of 230,000 to 600,000;
- and having a melt flow rate (230° C., load:
- 2.16 kg) of 15 to 150 g/10 min. and number of gels of 100 or less for those having a size of 50 μm or more in a molded article of 25 cm2 (area) and 0.5 mm (thickness);
- 100 wt. parts,
- (a2):
- talc having an average particle size of 0.5 to 15 μm;
- 0 to 200 wt. parts.
- (a3):
- ethylene/α-olefin copolymer rubber, containing 20 to 50 wt. % of α-olefin of 3 to 8 carbon atoms and having a melt flow rate (230° C., load:
- 2.16 kg) of 0.3 to 100 g/10 min;
- 0 to 20 wt. parts, and
- (B):
- propylene-based resin material composed of the following components (b1) and (b2);
- 10 to 60 wt. %:
- (b1):
- propylene homopolymer or propylene/ethylene block copolymer, having a component insoluble in orthodichlorobenzene at below 120° C. accounting for 8 wt. % or more of the component insoluble at below 100° C., when fractionated with orthodichlorobenzene as the solvent, wherein the component insoluble at below 100° C. has a weight-average molecular weight of 200,000 or more and melt flow rate (230° C., load:
- 2.16 kg) of 0.3 to 70 g/10 min;
- 15 to 80 wt. parts, and
- (b2):
- talc or wollastonite having an average particle size of 0.5 to 15 μm;
- 20 to 85 wt. parts.
A propylene-based resin composition produced by mixing the following components (A) and (B):
- (A):
- propylene-based resin material composed of the following components (a1), (a2) and (a3);
- 90 to 40 wt. %:
- (a1):
- propylene/ethylene block copolymer, composed of 60 to 83 wt. % of crystalline propylene homopolymer component (a1-1 unit) and 17 to 40 wt. % of ethylene/propylene random copolymer component (a1-2 unit) containing 30 to 52 wt. % of ethylene and having a weight-average molecular weight of 230,000 to 600,000;
- and having a melt flow rate (230° C., load:
- 2.16 kg) of 20 to 150 g/10 min. and number of gels of 100 or less for those having a size of 50 mm or more in the molded article of 25 cm2 (area) and 0.5 mm (thickness);
- 100 wt. parts,
- (a2):
- talc having an average particle size of 0.5 to 15 μm;
- 0 to 200 wt. parts,
- (a3):
- ethylene/α-olefin copolymer rubber containing 20 to 50 wt. % of α-olefin of 3 to 8 carbon atoms and having a melt flow rate (230° C., load:
- 2.16 kg) of 0.3 to 15 g/10 min;
- 0 to 10 wt. parts, and
- (B):
- propylene-based resin material composed of the following components (b1) and (b2);
- 10 to 60 wt. %:
- (b1):
- homopolypropylene or propylene/ethylene block copolymer, having a component insoluble in orthodichlorobenzene at below 120° C. accounting for 10 wt. % or more of the component insoluble at below 100° C., when fractionated with orthodichlorobenzene as the solvent, wherein the component insoluble at below 100° C. has a weight-average molecular weight of 200,000 or more and melt flow rate (230° C., load:
- 2.16 kg) of 0.3 to 20 g/10 min;
- 100 wt. parts, and
- (b2):
- talc having an average particle size of 0.5 to 15 μm;
- 0 to 200 wt. parts.
Dependencies are inferred from the claim text.