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US 6,649,774 B2Granted
Catalysts and processes for the conversion of succinates to citraconates or itaconates
AssigneeBoard of Trustees of Michigan State University
InventorsDennis J. Miller, Dushyant Shekhawat, Kirthivasan Nagarajan, James E. Jackson
Life of this patent
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Abstract
Processes for producing citraconic anhydride and citraconic acid using porous materials with specific surface acidities and surface areas are described. The preferred catalyst is a porous gamma alumina. Itaconic acid is produced from citraconic acid. Itaconic acid is an intermediate to a variety of compounds including polymers.
Claims7
A process for the preparation of citraconic anhydride which comprises:
- contacting a molar excess of an aqueous solution of formaldehyde, gaseous formaldehyde or trioxane in a solvent with at least one compound selected from the group consisting of succinic anhydride, mono- and di-lower alkyl esters of succinic acid in vapor phase with a metal oxide catalyst at a temperature from about 320° to 440° C., at a pressure from about 20 to 400 psi, at a Weight Hourly Space Velocity (WHSV) from about 0.3 to 4 kg succinate/hr*kg catalyst, the catalyst consisting of a porous material having a surface area between about 30 m2/g and 700 m2/g, surface acid site density from about 66 to 2350 micromole/g, surface base site density from about 0 to 500 micromole/g and acid strength (pKa) of about +3 to −3 until reaction is substantially complete and recovering from the reaction products the citraconic anhydride thereby produced, said lower alkyl having from 1 to 4 carbon atoms.
Dependencies are inferred from the claim text.