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US 6,643,876 B2Granted
No-flip mattress and methods for their construction
AssigneeDenver Mattress Co., LLC
InventorsBarney D. Visser, Robert L. Rensink
Life of this patent
Estimating the term…
Abstract
A mattress comprises a core of springs having a fabric covering, such as fabric pockets. A top padding layer is positioned on top of the core, and a bottom support layer is disposed below the core. The bottom support layer is bonded to the fabric covering to couple the bottom support layer to the core.
Claims23
A mattress comprising:
- a core of springs having a fabric covering, wherein to springs each have a top end and a bottom end;
- a top padding layer positioned on top of the core of springs;
- and
- a bottom support layer beneath the core of springs, wherein the bottom support layer is bonded to to fabric covering of the core to couple the bottom support layer to the bottom end of the core of springs, wherein the top padding layer is unbonded to the core of springs to permit individual movement of the top ends of the springs relative to each other, and wherein the bottom support layer has a firmness that is at least about 40 IFD.
1 more element
A method for constructing a mattress, the method comprising:
- providing a core of springs that are encased in fabric pockets;
- placing a top padding layer on top of the core of springs;
- bonding a bottom support layer to the fabric pockets to couple the bottom support layer to the core of springs and to restrict movement of the springs relative to each other near the bottom support layer to stabilize the mattress, wherein the bottom support layer has firmness that is at least about 40 IFD.
- wherein the bonding step comprising applying adhesive to the bottom support layer and placing the bottom support layer against the fabric pockets, and wherein no adhesive is applied between the top padding layer and the core of springs.
1 more element
A mattress comprising;
- a core of springs having a fabric covering, wherein the springs each have a top end and a bottom end;
- a top padding layer positioned on top of the core of springs;
- and
- a bottom support layer beneath the core of springs, wherein the bottom support layer is bonded to the fabric covering of the core to couple to bottom support layer to the core of springs, wherein the top padding layer is unbonded to the core of springs to permit individual movement of the top ends of the springs relative to each other, and wherein the bottom support layer comprises a matrix of foam elements having a density of about 3 pounds per cubic foot or greater, and wherein the bottom layer has a firmness of at least about 40 IFD.
1 more element
Dependencies are inferred from the claim text.