Wafer dicing blade consisting of multiple layers
AssigneeMicron Technology, Inc.
InventorMichael B. Ball
Life of this patent
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Abstract
The present invention provides a multi-layered diamond dicing blade. More particularly, the blade is a multi-layered dicing blade comprising an inner layer with a first set of diamond particles and an outer layer overlying the inner layer. The inner layer extends to the outermost periphery of the dicing blade. The outer layer comprises a second set of diamond particles having a size smaller than the first set of diamond particles.
Claims29
A dicing saw comprising:
- a rotatable spindle;
- and
- at least one dicing blade coupled to said spindle, said dicing blade comprising:
- an inner layer containing a first set of dicing particles and an outer layer containing a second set of dicing particles overlying said inner layer, said second set of dicing particles having a mean particle size which is smaller than a mean particle size of said first set of dicing particles;
- and
- wherein said inner layer extends beyond said outer layer to the outermost periphery of said dicing blade.
An apparatus for dicing objects comprising:
- a first support for supporting said objects;
- a second support for supporting a dicing saw to dice said objects, said dicing saw comprising:
- a rotatable spindle;
- and
- at least one dicing blade coupled to said spindle, said dicing blade comprising:
- an inner layer containing a first set of dicing particles and an outer layer containing a second set of dicing particles overlying said inner layer, said second set of dicing particles having a mean particle size which is smaller than a mean particle size of said first set of dicing particles;
- and
- wherein said inner layer extends beyond said outer layer to the outermost periphery of said dicing blade.
An apparatus for dicing semiconductor wafers comprising:
- a first wafer support;
- a second support for supporting a dicing saw to dice a wafer placed on said support, said dicing saw comprising:
- a rotatable spindle;
- and
- at least one dicing blade coupled to said spindle, said dicing blade comprising:
- an inner layer containing a first set of dicing particles and an outer layer containing a second set of dicing particles overlying said inner layer, said second set of dicing particles having a mean particle size which is smaller than a mean particle size of said first set of dicing particles;
- and
- wherein said inner layer extends beyond said outer layer to the outermost periphery of said dicing blade.
A method of fabricating a dicing saw comprising the acts of:
- providing a spindle;
- forming at least one dicing blade coupled to said spindle, said dicing blade being formed by the acts of:
- forming an inner layer containing a first set of dicing particles and an outer layer containing a second set of dicing particles overlying said inner layer, said second set of dicing particles having a mean particle size which is smaller than a mean particle size of said first set of dicing particles;
- and
- wherein said inner layer extends to the outermost periphery of said dicing blade.
A method of fabricating a dicing blade comprising the acts of:
- providing a cathode on which plating can occur;
- providing a first plating bath including a first set of large dicing particles and anodes about equally spaced from said cathode when emersed in said first plating bath;
- emersing said cathode in said first plating bath;
- rotating said cathode within said first plating bath at a predetermined speed for a predetermined duration to form an inner layer on said cathode containing said large dicing particles;
- providing a second plating bath including a second set of small dicing particles and anodes about equally spaced from said cathode when emersed in said second plating bath;
- emersing said cathode in said second plating bath;
- rotating said cathode within said second plating bath at a predetermined speed for a predetermined duration to form an outer layer on said cathode containing said small dicing particles;
- and
- forming said inner and outer layer such that said inner layer extends beyond said outer layer to the outermost periphery of said dicing blade.
Dependencies are inferred from the claim text.