Mesoporous alumina gel and process for its preparation
AssigneeEniricerche S.p.A.
InventorsStefano Peratello, Giuseppe Bellussi, Vicenzo Calemma, Roberto Millini
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Abstract
The present invention relates to a mesoporous gel comprising an alumina matrix in which one or more oxides selected from silica, boron oxide, phosphorus oxide, oxides of metals of groups VIII and VIB, may be uniformly dispersed. The present invention also relates to a process for the preparation of this gel and its uses as carrier, as catalyst for acid-catalyzed reactions and as hydrotreating catalyst.
Claims28
Mesoporous material comprising an γ alumina throughout which optionally one or more oxides selected from silica, boron oxide, phosphorous oxide, the oxide of a metal of group VIII and/or VIB having general formula MOx, are uniformly dispersed, with the following molar ratios between said oxides and the alumina:
- SiO2/Al2O3=0-3.0
- B2O3/Al2O3=0-4.0
- P2O5/Al2O3=0-0.2
- MOx/Al2O3=0-0.2.
- wherein the material has a surface area of between 260 and 700 m2/g, a pore volume of between 0.2 and 1.0 cm3/g, a monomodal pore size distribution of between 20 and 70 Å, and substantially all pore diameters of between 20 and 70 Å,
- wherein an X-ray diffraction spectrum from powders of the mesoporous material exposed to CuKα radiation has in the high angular region a pattern typical or indicative of γ alumina, wherein at angular values of not more than 2θ=5°, there are (1) no coherent scattering phenomena or (2) there is an enlarged diffraction line or there is weak or diffuse scattering, and,
- wherein said material is prepared by a process comprising:
- (a) preparing a solution, in an alcohol having the formula R″OH, wherein R″ is a linear or branched C1-C5 group, of an aluminum alkoxide having the formula Al(OR)3, wherein R is a linear or branched C1-C5 alkyl group, and optionally of a source of one or more elements selected from silicon, boron, phosphorous, and/or a compound soluble in an alcohol environment of a metal of a group VIII;
- (b) subjecting the alcohol solution prepared in step (a) to hydrolysis and gelification, at a temperature of between 20 and 80° C., with a water solution containing a hydroxide of tetralkylammonium having the formula R′4N—OH, wherein R′ is a linear or branched C2-C7 alkyl group, and optionally a compound of a metal of group VIB soluble in a basic environment, the quantity of the constituents of the mixture thus obtained being such as to respect the following molar ratios:
- H2O/Al2O3 = 15-100 R″OH/Al2O3 = 5-50 R′4N—OH/Al2O3 = 0.3-5 SiO2/Al2O3 = 0-3.0 B2O3/Al2O3 = 0-4.0 P2O5/Al2O3 = 0-0.2 MOX/Al2O3 = 0-0.2
- (c) subjecting the gel obtained in step (b) to drying and calcination.
Dependencies are inferred from the claim text.