Ceramic substrate for nonstick coating

Abstract

The present invention provides a new and useful nonstick coating for use on pure aluminum, alloys of aluminum, or aluminized steel surfaces. A nonstick coating according to the present invention includes a ceramic substrate disposed on an aluminum surface and a fluorocarbon polymer coating disposed on the ceramic substrate. The ceramic substrate, prior to firing, includes at least two layers: a first or bottom layer applied to the aluminum surface including an enamel ground coat; and a second or top layer applied over the enamel ground coat layer including a blend of one or more glass frits, non-ceramic refractory particles, and non-vitreous inorganic oxide particles. Upon firing, the ceramic substrate includes a continuous layer of vitreous enamel that is bonded to the aluminum surface. The exposed surface of the ceramic substrate has a micro-rough texture that is enriched with bonding sides for binder resins used in a fluorocarbon polymer primer layer. The ceramic substrate protects the aluminum surface from corrosion and mechanical damage and also protects the fluorocarbon polymer coating from abrasive wear.

Dependencies are inferred from the claim text.