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US 6,638,418 B1Granted
Dual recycle hydrocracking process
AssigneeUop LLC
InventorsTom N. Kalnes, Vasant P. Thakkar, Richard K. Hoehn
Life of this patent
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Abstract
A dual recycle catalytic hydrocracking process for the production of ultra low sulfur diesel while simultaneously processing two feedstocks. One preferred feedstock boils in the temperature range of diesel and the second preferred feedstock boils in the temperature range above that of diesel.
Claims10
A hydrocracking process for maximum production of ultra low sulfur diesel which process comprises:
- a) contacting a first hydrocarbonaceous feedstock and hydrogen with a hydrotreating catalyst in a first hydrotreating reaction zone at reaction conditions including a temperature from about 204° to 482° C. (400° to 900° F.) and a pressure from about 3.6 to 17.3 MPa (500 to 2500 psig) and recovering a hydrotreating reaction zone effluent therefrom;
- b) passing at least a portion of the first hydrotreating reaction zone effluent and a hereinafter described liquid hydrocarbonaceous recycle stream to a hydrocracking reaction zone containing hydrocracking catalyst and operated at reaction zone conditions including a temperature from about 204° to 482° C. (400° to 900° F.) and a pressure from about 3.6 to 17.3 MPa (500 to 2500 psig) and recovering a hydrocracking reaction zone effluent therefrom;
- c) introducing the hydrocracking reaction zone effluent into a high pressure stripper to produce a hydrocarbonaceous vapor stream comprising hydrogen, hydrogen sulfide and hydrocarbons boiling in the diesel range, and a liquid hydrocarbonaceous stream comprising hydrocarbons boiling at and above the diesel range and saturated with hydrogen;
- d) recycling at least a portion of the liquid hydrocarbonaceous stream produced in step (c) to the hydrocracking zone in step (b) as at least a portion of the liquid hydrocarbonaceous recycle stream;
- e) fractionating in a fractionation zone at least a portion of the liquid hydrocarbonaceous stream produced in step (c) to produce a first stream of ultra low sulfur diesel and a stream comprising hydrocarbons boiling at a temperature above the diesel range;
- f) recycling at least a portion of the stream comprising hydrocarbons boiling at a temperature above the diesel range produced in step (e) to the first hydrotreating reaction zone in step (a);
- g) contacting the hydrocarbonaceous vapor stream from step (c) and a second hydrocarbonaceous feedstock comprising diesel boiling range hydrocarbons with a hydrotreating catalyst in a second hydrotreating reaction zone;
- and
- h) fractionating at least a portion of the effluent from the second hydrotreating reaction zone to produce a second stream of ultra low sulfur diesel.
6 more elements
Dependencies are inferred from the claim text.