Method for determining engagement surface contours for a rotor of an engine
AssigneeOutland Technologies, Inc.
InventorJames B. Klassen
Life of this patent
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Abstract
An improved rotary engine and method for determining the contours of the sealing surfaces thereof. The improved engine provides for maintaining a predetermined, optimal gap between the sealing surfaces during rotation. The gap may be parallel or angled, and may be positive or negative so as to form an interference engagement. The rotors of the engine may be provided with mirror-image sealing surfaces so as to prevent development of excessive back-lash and clearance, and also to permit efficient reverse operation. The sealing surfaces may also be provided with recesses for interrupting the seal at predetermined points in the rotational cycle, for enhanced wear characteristics and/or to accommodate abrasive or shear-sensitive fluids.
Claims15
A method for determining contoured contact faces for a rotor of an engine so as to provide a predetermined gap between said faces, said method comprising the steps of:
- providing a first rotor for being mounted on a housing for rotation about a first axis in engagement with a second rotor which is mounted on said housing for rotation about a second axis which is offset from being collinear by an angle α and which intersects said first axis at a common center of said rotors;
- defining a cone which is in contact with said first rotor and which has an apex and an axis which bisects the obtuse angle between said first and second axes of said rotors;
- positioning said apex of said cone at a spaced distance from said intersection of said axes of said rotors which corresponds to said predetermined gap between said contoured contact faces of said rotors;
- and
- rotating said first rotor about said first axis and said cone about said second axis so as to remove material from said first rotor so as to form said contoured contact surface thereon.
A method of creating an engine, comprising the steps of:
- mounting a first rotor mounted for rotation in a housing about a first axis, said first rotor including first and second opposite facing contoured faces and a surface defining at least part of a sphere having a center;
- mounting a second rotor mounted for rotation in said housing about a second axis said second rotor including third and fourth contoured faces and a surface defining at least part of a sphere having a common center with said center of said first rotor;
- aligning the first axis and second axis being offset from being collinear by an angle α and intersecting at the common centers of the rotors;
- constructing each contour face of each rotor being defined by the locus formed as the rotors rotate about their respective axes by points on the other rotor whereas the points of each rotor that define the locus lying along an outer edge of a cone whose central axis is essentially a radius extending outward from the common centers of the rotor at an angle α/2 from a normal to the axis of the other rotor;
- said first and second contoured faces being similar and said third and fourth contoured faces being similar and said first and third contoured faces being arranged in face-to-face engagement;
- whereas said engagement of said mirror image contoured faces prevents backlash between said rotors so as to maintain a predetermined gap between said faces during operation of said engine.
A method of constructing a device to convert energy comprising the steps of mounting the first rotor on a first axis of rotation where a second axis intersects the first axis at the centerpoint of the first rotor where a central axis that is a radius extending outward from the centerpoint is equidistant from the first and second axis and a cone about the central axis is rotated about the second axis while simultaneously rotating the first rotor in a first direction at the same angular rate as the central axis towards the same direction whereby the cone defines material to be removed and in removing such material a first contour surface is formed, constructing a second surface on the first rotor where the second contour surface is formed by first indexing the first rotor in first direction and then rotating the central axis about the second axis in the opposite direction of the first direction used to form the first contour surface whereby simultaneously rotating the first rotor at the same angular rate as the central axis whereby the cone defines material to be removed and in removing such material a second contour surface is formed, positioning first and second tips on a second rotor that is adapted to rotate about the second axis and the first and second tips are adapted to engage the first and second contour surfaces respectively where the central axis of the first tip is positioned in the substantially same location as the center axis when defining material to be removed for the first contour surface and the central axis of the second tip is positioned in the substantially same location as the center axis when defining material to be removed for the second contour surface whereas the first and second rotors are positioned in a housing adapted to allow fluid to pass through ports of the housing and enter chambers formed in part by the first and second surfaces where the change in volume of the chambers is adapted to create a change in volume of the fluid.
Dependencies are inferred from the claim text.