Thermal cracking of crude oil and crude oil fractions containing pitch in an ethylene furnace
AssigneeShell Oil Company
InventorsDaniel Yuk-Kwan Ngan, Pui-Yuen Jeffrey Chan, Arthur James Baumgartner
Life of this patent
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Abstract
A crude oil feedstock or crude oil fractions containing pitch feedstock is pyrolyzed in a pyrolysis furnace.
Claims68
A process for pyrolyzing a feedstock comprising crude oil and/or crude oil fractions containing pitch in an olefins pyrolysis furnace comprising feeding said feedstock to a first stage preheater provided in a convection zone of said olefins pyrolysis furnace, heating said feedstock within said first stage preheater to a first temperature of at least 375° C. to produce a preheated gas-liquid mixture, withdrawing said preheated gas-liquid mixture from said first stage preheater to a vapor-liquid separator, separating and removing a gas fraction from a liquid fraction in said vapor-liquid separator, and feeding said gas fraction to a second stage preheater provided in said convection zone, further heating said gas fraction to a second temperature above said first temperature producing a preheated gas fraction, introducing said preheated gas fraction into a radiant zone of the pyrolysis furnace, and pyrolyzing the gas to a product comprising olefins.
A process for pyrolyzing a crude oil or crude oil fraction containing pitch feedstock comprising feeding said feedstock to a first stage preheater within a convection zone of an olefins pyrolysis furnace, heating said feedstock to a temperature at which non-coking fractions and a portion of coking fractions are fully evaporated to a gas, while the remaining portion of coking fractions are maintained in a liquid phase, wherein the gas/liquid weight ratio of said feedstock in the first stage preheater is within a range of 60/40-98/2, withdrawing the gas/liquid mixture from the first stage preheater and feeding the gas/liquid mixture to a vapor-liquid separator, separating the gas from said gas/liquid mixture in the vapor-liquid separator and removing said gas from the vapor-liquid separator, feeding said removed gas to a second stage preheater in the convection zone, heating said gas in the second stage preheater, and feeding the second stage preheated gas to a radiant zone in the pyrolysis furnace.
A process for pyrolyzing a crude oil or crude oil fraction containing pitch feedstock comprising feeding the feedstock to a first stage preheater in a convection zone of an olefins pyrolysis furnace further comprising a radiant zone, heating the feedstock in the first stage preheater to a temperature of at least 400° C., and feeding a dilution gas to said feedstock in the first stage preheater while heating said feedstock within the first stage preheater, wherein the gas-liquid weight ratio at an exit of said first stage preheater ranges from 60/40-98/2.
Dependencies are inferred from the claim text.