Pizza crust and process and apparatus for making same
AssigneeM & M Holdings, Inc.
InventorsJohn E. Schaible, II, Jeffrey R. Pakulski
Life of this patent
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AssigneeM & M Holdings, Inc.
InventorsJohn E. Schaible, II, Jeffrey R. Pakulski
Estimating the term…
Apparatus for preparing parbaked food products, such as pizza crust shells, and dough formulation used therein, and the product produced thereby and/or therefrom. The apparatus operates on a starting material dough including flour, sugar and water, and preferably also a leavening agent such as instant yeast. The dough is rounded, first proofed, panned, pressed and second proofed in the apparatus. The prepared dough piece is then steam hydrated in the apparatus under conditions sufficient to cause moisture absorption and a resultant increase in moisture content throughout the dough. Then the hydrated dough piece is immediately sequentially parbaked until gelatinization of the starch is complete. At least one parbaking condition of the apparatus is adjusted as selected from the group consisting of initial dough temperature, oven temperature, parbaking time, dough absorption and dough thickness and coordinated with the moisture content condition of the dough upon completion of the steam hydration for thereby delaying external browning of the dough until the starch gelatinization is complete, and for thereby discontinuing the parbaking before substantial caramelization of the sugar in the crust takes place.
Apparatus for steam hydration processing of pan carried pressed pizza pieces through a steam hydration step after completion of final proofing and prior to parbaking, said steaming apparatus having an endless conveyor belt, a steam tunnel through which an upper run of said conveyor travels via an input end and output end of said tunnel, said tunnel being always open at both said input and output ends, exhaust hoods and associated ducting being provided for each of said open input and output ends of said tunnel, there being no tunnel venting therebetween, said conveyor being adapted to transport pan-carried, pressed and proofed pizza crust shells for a predetermined time period in said tunnel, steaming means for creating a steam bath in said tunnel to thereby render said apparatus operable to perform pizza steam hydration and also simultaneously start a pizza crust parbaking process, said conveyor after exiting said tunnel being adapted to transfer the steamed pizza shells directly and immediately from the output end of said steamer tunnel automatically onto the input end of an endless chain belt of an oven conveyor.
Dependencies are inferred from the claim text.