Image transfer element
AssigneeRexam Graphics Inc.
InventorsYu Ying Tang, Douglas Cahill, John McCue
Life of this patent
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Abstract
An image transfer element that is capable of forming a multicolored image on a variety of substrates using a variety of imaging devices and its method of use are disclosed. The image transfer element comprises a releasable support, and an image-receiving layer over the support. The image-receiving layer comprises (1) a film-forming polymeric binder and (2) particles of a thermoplastic polymer, in which the particles have a particle size of about 1 to about 150 microns and the thermoplastic polymer has a Tm of about 50° C. to about 200° C.
Claims43
An image transfer element comprising:
- a releasable support, and
- an image-receiving layer over the support;
- in which:
- the image-receiving layer comprises a film-forming polymeric binder and particles of a thermoplastic polymer;
- the thermoplastic polymer has a Tm of about 50° C. to about 200° C.;
- the particles of the thermoplastic polymer have a particle size of 80 microns to about 150 microns;
- and
- the film-forming polymeric binder comprises about 5 to about 30 vol % of the image transfer layer, based on the volume of the particles of the thermoplastic polymer present in the layer.
A method of forming an image on a substrate, the method comprising the steps of:
- (A) forming an image on a surface of an image-receiving layer of an image transfer element and producing an imaged surface, the image transfer element comprising:
- a releasable support, and
- the image-receiving layer over the support;
- in which:
- the image-receiving layer comprises a film-forming polymeric binder and
- particles of a thermoplastic polymer;
- the thermoplastic polymer has a Tm of about 50° C. to about 200° C.;
- the particles of the thermoplastic polymer have a particle size of 80 microns to about 150 microns;
- and
- the film-forming polymeric binder comprises about 5 to about 30 vol % of the image transfer layer, based on the volume of the particles of the thermoplastic polymer present in the layer;
- (B) laminating the image transfer element to the substrate;
- in which:
- the imaged surface of the image-receiving layer is laminated to a surface of the substrate, and
- laminating is carried out at a temperature above the Tm of the thermoplastic polymer;
- and
- (C) removing the releasable support.
An imaged substrate prepared by the method comprising the steps of:
- (A) forming an image on a surface of an image-receiving layer of an image transfer element and producing an imaged surface, the image transfer element comprising:
- a releasable support, and
- the image-receiving layer over the support;
- in which:
- the image-receiving layer comprises a film-forming polymeric binder and particles of a thermoplastic polymer;
- the thermoplastic polymer has a Tm of about 50° C. to about 200° C.;
- the particles of the thermoplastic polymer have a particle size of 80 microns to about 150 microns;
- and
- the film-forming polymeric binder comprises about 5 to about 30 vol % of the image transfer layer, based on the volume of the particles of the thermoplastic polymer present in the layer;
- (B) laminating the image transfer element to the substrate;
- in which:
- the imaged surface of the image-receiving layer is laminated to a surface of the substrate, and
- laminating is carried out at a temperature above the Tm of the thermoplastic polymer;
- and
- (C) removing the releasable support.
An image transfer element comprising:
- a releasable support, and
- an image-receiving layer over the support;
- in which:
- the image-receiving layer comprises a film-forming polymeric binder and particles of a first thermoplastic polymer and a second thermoplastic polymer;
- each of the first and second thermoplastic polymers has a Tm of about 50° C. to about 200° C.;
- the particles of the first thermoplastic polymer have a particle size of 80 microns to about 150 microns, and the particles of the second thermoplastic polymer have a particle size of about 10 microns, wherein a weight average particle size of
- the first and second thermoplastic polymers taken together is greater than about 68;
- and
- the film-forming polymeric binder comprises about 5 to about 30 vol % of the image transfer layer, based on the volume of the particles of the thermoplastic polymer present in the layer.
A method of forming an image on a substrate, the method comprising the steps of:
- (A) forming an image on a surface of an image-receiving layer of an image transfer element and producing an imaged surface, the image transfer element comprising:
- a releasable support, and
- the image-receiving layer over the support;
- in which:
- the image-receiving layer comprises a film-forming polymeric binder and particles of a first thermoplastic polymer and a second thermoplastic polymer;
- each of the first and second thermoplastic polymers has a Tm of about 50° C. to about 200° C.;
- the particles of the first thermoplastic polymer have a particle size of 80 microns to about 150 microns, and the particles of the second thermoplastic polymer have a particle size of 10 microns, wherein a weight average particle size of the first and second thermoplastic polymers taken together is greater than about 68;
- and
- the film-forming polymeric binder comprises about 5 to about 30 vol % of the image transfer layer, based on the volume of the particles of the thermoplastic polymer present in the layer;
- (B) laminating the image transfer element to the substrate;
- in which:
- the imaged surface of the image-receiving layer is laminated to a surface of the substrate, and
- laminating is carried out at a temperature above the Tm of the thermoplastic polymer;
- and
- (C) removing the releasable support.
Dependencies are inferred from the claim text.