Self-levelling concrete and method for making a structural part
AssigneeLafarge Platres
InventorsChristophe Levy, Rémy Garcia
Life of this patent
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Abstract
The invention concerns a self-levelling concrete and a method for making a structural part from said concrete. The concrete which comprises aggregate and solid particles with size grading not more than 12 mm, comprises a superplasticizer which is a compound containing a least an amino-(dialkylene phosphonic) group and at least a polyalkylated chain, or one of its salts. The method is implemented by advantageously pumping the concrete using one or several immersion tubes with their injecting end at a lower level than the framework.
Claims56
A self-leveling concrete of composition, comprising in weight, for cubic meter of concrete:
- about 350 to 600 kg/m3 of binder, of which 200 to 500 kg/m3 are cement,
- about 170 to 250 kg/m3 of water,
- about 0.5 to 4 kg/m3 of at least one antifoaming and/or thickening agent and/or admixture including at least one superplasticizer,
- cubic meter supplement, in weight, of granulates and solid particles of size smaller than or equal to 12 mm;
- wherein the superplasticizer is a compound (I) or a salt of said compound (I), wherein the compound has the formula:
- in which:
- R is a hydrogen atom or a saturated or unsaturated monovalent hydrocarbon group, comprising 1 to 18 carbon atoms and optionally one or several heteroatoms, 50% to 100% of the Ri are ethylene, the remaining 0 to 50% of Ri represent at least one alkylene selected from the group comprising ethylene, propylene, butylene, amylene, octylene, cyclohexene and arylene, whereby the Ri may include one or several heteroatoms;
- Q is a hydrocarbon group comprising 2 to 18 carbon atoms and optionally one or several heteroatoms;
- A is an alkylidene group comprising 1 to 3 carbon atoms;
- Rj are similar or different from another and can be selected from
- the A—PO3H2 group, wherein A is an alkylidene group comprising 1 to 3 carbon atoms,
- and the group
- B is an alkylene group comprising 2 to 8 carbon atoms and A is an alkylidene group comprising 1 to 3 carbon atoms,
- <<n>> is a number ranging from 20 and 250,
- <<r>> is the number of R—O(Ri—O)n groups of Rj,
- <<q>> is the number of R—O(Ri—O)n groups of Q,
- the sum <<r+q>> should not exceed 3,
- <<y>> is an integer equal to 1 or 2,
- Q, N and Rj may form together at least one ring, whereas the at least one ring may also comprise one or several additional heteroatoms.
The method for making a vertical structural part comprising injecting into a framework, a self-leveling concrete of composition, comprising in weight, for cubic meter of concrete:
- about 350 to 600 kg/m3 of binder, of which 200 to 500 kg/m3 are cement,
- about 170 to 250 kg/m3 of water,
- about 0.5 to 4 kg/m3 of at least one antifoaming and/or thickening agent and/or admixture including at least one superplasticizer,
- cubic meter supplement, in weight, of granulates and solid particles of size smaller than or equal to 12 mm;
- wherein the superplasticizer is a compound (I) or a salt of said compound (I), wherein the compound has the formula:
- in which:
- R is a hydrogen atom or a saturated or unsaturated monovalent hydrocarbon group, comprising 1 to 18 carbon atoms and optionally one or several heteroatoms, 50% to 100% of the Ri are ethylene, the remaining 0 to 50% of Ri represent at least one alkylene selected from the group comprising ethylene, propylene, butylene, amylene, octylene, cyclohexene and arylene, whereby the Ri may include one or several heteroatoms;
- Q is a hydrocarbon group comprising 2 to 18 carbon atoms and optionally one or several heteroatoms;
- A is an alkylidene group comprising 1 to 3 carbon atoms;
- Rj are similar or different from another and can be selected from
- the A—PO3H2 group, wherein A is an alkylidene group comprising 1 to 3 carbon atoms,
- and the group
- B is an alkylene group comprising 2 to 8 carbon atoms and A is an alkylidene group comprising 1 to 3 carbon atoms,
- <<n>> is a number ranging from 20 and 250,
- <<r>> is the number of R—O(Ri—O)n groups of Rj,
- <<q>> is the number of R—O(Ri—O)n groups of Q,
- the sum <<r+q>> should not exceed 3,
- <<y>> is an integer equal to 1 or 2,
- Q, N and Rj may form together at least one ring, whereas the at least one ring may also comprise one or several additional heteroatoms.
The method for making a horizontal structural part, comprising injecting into a plane framework or on a particular ground, a self-leveling concrete of composition, comprising in weight, for cubic meter of concrete:
- about 350 to 600 kg/m3 of binder, of which 200 to 500 kg/m3 are cement,
- about 170 to 250 kg/m3 of water,
- about 0.5 to 4 kg/m3 of at least one antifoaming and/or thickening agent and/or admixture including at least one superplasticizer,
- cubic meter supplement, in weight, of granulates and solid particles of size smaller than or equal to 12 mm;
- wherein the superplasticizer is a compound (I) or a salt of said compound (I), wherein the compound has the formula:
- in which:
- R is a hydrogen atom or a saturated or unsaturated monovalent hydrocarbon group, comprising 1 to 18 carbon atoms and optionally one or several heteroatoms, 50% to 100% of the Ri are ethylene, the remaining 0 to 50% of Ri represent at least one alkylene selected from the group comprising ethylene, propylene, butylene, amylene, octylene, cyclohexene and arylene, whereby the Ri may include one or several heteroatoms;
- Q is a hydrocarbon group comprising 2 to 18 carbon atoms and optionally one or several heteroatoms;
- A is an alkylidene group comprising 1 to 3 carbon atoms;
- Rj are similar or different from another and can be selected from
- the A—PO3H2 group, wherein A is an alkylidene group comprising 1 to 3 carbon atoms,
- and the group
- B is an alkylene group comprising 2 to 8 carbon atoms and A is an alkylidene group comprising 1 to 3 carbon atoms,
- <<n>> is a number ranging from 20 and 250,
- <<r>> is the number of R—O(Ri—O)n groups of Rj,
- <<q>> is the number of R—O(Ri—O)n groups of Q,
- the sum <<r+q>> should not exceed 3,
- <<y>> is an integer equal to 1 or 2,
- Q, N and Rj may form together at least one ring, whereas the at least one ring may also comprise one or several additional heteroatoms;
- wherein after injection a smoothing bar is applied regularly over the surface of the concrete in order to ensure surface evenness of the part.
Dependencies are inferred from the claim text.