Composite material and synthetic sleeper using the composite material
AssigneeSekisui Chemical Co., Ltd.
InventorsKoji Motoi, Ryuichi Matsuo, Takeshi Muranaka, Takumi Murata
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Abstract
A composite material comprising a core layer comprising filler and synthetic resin and containing the filler having a weight 0.7 times or more the product of volume of the core layer and bulk density of the filler; and a surface layer comprising a thermosetting resin reinforced by long fibers extending parallel in a longitudinal direction thereof, the surface layer being laminated on the core layer to cover at least one surface of the core layer with respect to a thickness direction thereof.
Claims30
A composite material comprising:
- a core layer comprising a particulate filler having an average particle size of 0.5 mm or more and synthetic resin and containing the filler having a weight 0.7 times or more the product of volume of the core layer and bulk density of the filler;
- and
- a surface layer comprising a thermosetting resin reinforced by long fibers extending parallel in a longitudinal direction thereof, said long fibers being present in an amount of 5 volume % to 40 volume %;
- and the surface layer being laminated on the core layer to cover at least one surface of the core layer with respect to a thickness direction thereof.
A composite material comprising:
- a core layer comprising a particulate filler having an average particle size of 0.5 mm or more and synthetic resin and containing the filler having a weight 0.7 times or more the product of volume of the core layer and bulk density of the filler;
- and
- a surface layer comprising a thermosetting resin including lightweight filler reinforced by long fibers extending parallel in a longitudinal direction thereof, said long fibers being present in an amount of 5 volume % to 40 volume %;
- and the surface layer being laminated on the core layer to cover at least one surface of the core layer with respect to a thickness direction thereof.
A composite material comprising a core layer comprising filler and synthetic resin and a surface layer comprising synthetic resin foam and laminated on the core layer to cover at least one surface of the core layer with respect to a thickness direction thereof, wherein a variation curve of bending stress of the core layer that varies with the bending and deflection has a singular point at which slope of the tangent line decreasing gradually from the point in time at which the bending is started increases again before becoming negative.
A composite material comprising a core layer comprising synthetic resin as a main component and a surface layer comprising foam thermosetting resin reinforced by long fibers extending parallel in a longitudinal direction thereof or elastic synthetic resin reinforced by long fibers extending parallel in a longitudinal direction thereof and laminated on the core layer to cover both surfaces of the core layer with respect to a thickness direction thereof, wherein the core layer and the surface layer have the relation that satisfies the equations of CSa≧½×CSb, Ea<Eb, and ESa≧½×ESb (where CSa represents yield strain in compression of the core layer;
- CSb represents yield strain in compression of the surface layer;
- Ea represents a tension elasticity modulus of the core layer;
- Eb represents a tension elasticity modulus of the surface layer;
- ESa represents yield strain in tension of the core layer;
- and ESb represents yield strain in tension of the surface layer).
Dependencies are inferred from the claim text.