Insert-molded pressure sensor with high pressure stainless steel sensing element

Abstract

An improved pressure sensor assembly incorporates a stainless steel pressure sensing element that is welded to a stainless steel pressure port insert-molded into a molded plastic pressure vessel. Sealing between the pressure port and the pressure vessel is enhanced by a O-ring seated in a groove on the outer periphery of the pressure port, or by a sealant applied to the periphery of the pressure port prior to the insert molding operation. The pressure port is insert-molded with the pressure vessel so as to expose an axial end of the pressure port having a stepped annular surface, and the pressure sensor element is welded to the exposed end of the pressure port. The plastic material of the pressure vessel extends into a central axial bore of the pressure port to minimize leakage by maximizing a potential leakage path for the medium contained by the pressure vessel, and over a shoulder of the pressure port to secure the pressure port in the body of the pressure vessel.

Dependencies are inferred from the claim text.