Foamed gypsum compositions
OwnerJin-Chih Chiang, Yen-Yau H. Chaoinventors
Life of this patent
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Abstract
A foamed gypsum composition is provided. The composition may be used in making a crosslinked, foamed gypsum product. The composition is comprised of gypsum, foaming agents, epoxy resin, and a hardener. Optional ingredients would include one or more additives selected from the group consisting of inert fillers, aggregates, clay, sand, fibers, pigments, dyes, polymeric cement binder, plasticizers, superplasticizers, mineral wool, scrim, and freeze-prevent additives. Objects made from the composition include boards, interior walls, ceiling tiles, acoustical tiles, acoustical panels, roof decking, and flooring.
Claims9
A composition for use in making a crosslinked, foamed gypsum product, said composition comprising:
- gypsum;
- a foaming agent which is the reaction product of a long-chain organic cation-forming compound having the general formula (I):
- where R is an aliphatic hydrocarbon radical having from 8 to 24 carbon atoms;
- R1 is selected form the group consisting of an alkyl group having from 1-16 carbon atoms, a hydroxyalkyl group having from 1-16 carbon atoms, a benzyl group, a group which, when taken together with the nitrogen, represents a heterocyclic radical, and any of such groups having a hydrogen atom replaced by a fluorine atom;
- R2 and R3 are selected form the group consisting of an alkyl group having form 1-6 carbon atoms, a hydroxyalkyl group having from 1-6 carbon atoms, a benzyl group, a hydrogen atom, a group which, when taken together with the nitrogen, represents a heterocyclic radical, and any of such groups having a hydrogen atom replaced by a fluorine atom;
- and X− is an anionic counter ion;
- and a long-chain anionic forming compound having the formula (II):
- where R′ is an aliphatic hydrocarbon radical with 10 to 24 carbon atoms;
- X2− is an anionic group selected from the group consisting of carboxylate, sulfate, sulfonate, and phosphate;
- and Y+ is a cationic counter ion selected from the group consisting of ammonium, sodium, and potassium salt;
- wherein the long-chain organic cation formed from (I) and the long-chain organic anion formed from (II) are present in a weight ratio of from 0.05:1 to 15:1;
- epoxy resin;
- and
- a hardener.
Dependencies are inferred from the claim text.