Method for preparing a catalyst for selective catalytic reduction of nitrogen oxides
AssigneeSK Corporation
InventorsKyung-Il Choi, Sang-Ho Lee, Choul-Woo Shin, Jun-Seong Ahn
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Abstract
Disclosed are a catalyst for selective catalytic reduction of nitrogen oxides and a method for preparing the same. The catalyst is prepared using a spent catalyst discharged from a hydro-desulfurization process of an oil refinery in which the spent catalyst comprises vanadium, nickel, molybdenum and sulfur component on alumina, and a tungsten-impregnated support. The catalyst prepared in accordance with the present invention is very advantageous in terms of excellent selective removal effect of nitrogen oxides as well as better poisoning resistance to sulfur oxides.
Claims14
A method for preparing a catalyst for selective catalytic reduction of nitrogen oxides, comprising the following steps of:
- a) pretreating a spent catalyst discharged from a hydro-desulfurization process of an oil refinery, comprising 1 to 30 wt % of vanadium, 1 to 20 wt % of nickel, 1 to 20 wt % of molybdenum and 1 to 15 wt % of sulfur component on alumina, by thermally treating said spent catalyst followed by washing with water
- b) providing a support impregnated with 1 to 15 wt % of tungsten on the support basis, said support being selected from the group consisting of alumina, titania, silica, zeolite and a mixture thereof;
- c) pulverizing the pretreated spent catalyst, followed by homogeneously wet-mixing the pulverized spent catalyst with the tungsten-impregnated support under the addition of water and acid;
- d) dehydrating the mixture to remove excess moisture and non-impregnated active metals therein;
- e) drying the dehydrated mixture, followed by grinding the dried mixture;
- and
- f) extruding the grinded mixture or coating the grinded mixture to a structure, followed by drying and then calcining to form a catalyst body.
Dependencies are inferred from the claim text.