Microwave transparent thermosetting resin compositions, electrical laminates obtained therefrom, and process of producing these
AssigneeGIL Technologies, a division of the Alpha Corporation
InventorsScott A. Lane, Donald C. Rollen, Timothy W. Austill
Life of this patent
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Abstract
The present invention relates to a thermosetting resin composition with excellent electrical properties comprising (a) one or more terminally unsaturated urethane resins, (b) styrene, and (c) brominated styrene. The aforementioned composition finds great utility as a printed circuit board laminate suitable for use at microwave frequencies.
Claims12
An electrical laminate, comprising at least one reinforcement substrate and a crossed linked layer of a thermosetting resin composition comprising
- (a) one or more terminally unsaturated urethanes selected from the group consisting of
- 1) one characterized by the formula
- where R1 is H or CH3, m is 2 or 3 and R3 is an organic residue from a diisocyanate or:
- 2) one characterized by the formula
- wherein R1, is H or CH3;
- m is 2 or 3;
- R3 is an organic residue from a diisocyanate;
- and R4 is an isocyanurate compound of the following formula
- (b) styrene monomer,
- (c) bromostyrene, characterized by the formula
- (d) catalysts which induce free radical cure, polymerization, or UV initiation, in about 0.1% to about 2% by weight of the total composition,
- wherein, the ratio of the sum of components (a) to the sum of components (b) and
- (c) is less than 0.2, and the ratio of (b) to (c) is less than 1.5.
A laminate for use in electrical applications, comprising at least one reinforcement substrate and a crossed linked layer of a thermosetting resin composition comprising
- (a) one or more terminally unsaturated urethanes selected from the group consisting of
- 1) one characterized by the formula
- where R1 is H or CH3, m is 2 or 3, and R3 is an organic residue from a diisocyanate, wherein the diisocyanate is selected from the group consisting of 2,4 toluene diisocyanate, 2,6 toluene diisocyanate, 2,4′-diphenylmethane diisocyanate and 2,6′-diphenyl methane diisocyanate or:
- 2) one characterized by the formula
- where R1, is H or CH3, m is 2 or 3, and R3 is an organic residue from a diisocyanate wherein the diisocyanate is selected from the group consisting of 2,4 toluene diisocyanate, 2,6 toluene diisocyanate, 2,4′-diphenylmethane diisocyanate and 2,6′-diphenyl methane diisocyanate, and R4 is an isocyanurate compound of the following structure
- (b) styrene monomer,
- (c) bromostyrene, characterized by the formula
- and
- (d) catalysts which induce free radical cure, polymerization, or UV initiation, in about 0.1% to about 2% by weight of the total composition,
- wherein, the ratio of the sum of components (a) to the sum of components (b) and
- (c) is less than 0.2, and the ratio of (b) to (c) is less than 1.5.
Dependencies are inferred from the claim text.