Powder metal valve guide
AssigneeEaton Corporation
InventorsYushu Wang, Sundaram L. Narasimhan, Heron A. Rodrigues
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AssigneeEaton Corporation
InventorsYushu Wang, Sundaram L. Narasimhan, Heron A. Rodrigues
Estimating the term…
A powder metal blend for making a powder metal part especially a valve guide 14 for an internal combustion engine particularly suited for operation where there is little or no engine oil lubricant at the valve stem 30 and valve guide 14 interface. The powder metal blend having a chemical composition on a weight percent basis of about 2 to about 10 percent copper; about 0.5 to about 5.0 percent solid lubricant; about 1.0 to about 3.0 percent graphite; about 1.0 to about 8.0 percent bronze; about 0.2 to about 1.5 percent copper-and/or iron phosphorus; about 0.3 to about 1.0 percent fugitive lubricant; and the balance being a low alloy steel powder containing about 0.3 to about 1.0 percent manganese.
A powder metal blend for making a powder metal part, comprising on a weight percent basis:
A powder metal engine component having a chemical composition on a weight percent basis, comprising:
A powder metal blend for making a powder metal part, comprising on a weight percent basis:
Dependencies are inferred from the claim text.
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1. Field of the Invention
The present invention relates in general to powder metal blends, and more particularly to a new and improved powder metal blend useful for making an improved engine component such as a valve guide.
2. Description of the Related Art
FIG. 1 is a cross sectional view illustrating a valve assembly and its associated environment;
FIG. 2 is a cross-sectional view illustrating a valve assembly in more detail;
FIG. 3 is a graph illustrating material and cycle effect on stem/guide wear; and
The present invention resides in a new and improved powder metal blend that is particularly suited for an engine component like a valve guide for an internal combustion engine. It should be understood that the powder metal blend of the instant invention may be used for manufacturing any vehicle part and is not to be limited to simply a valve guide. In the specification, unless otherwise specified, all temperatures are in degrees Celsius (° C.), and all percentages (%) are on a weight percent basis.
Powder metallurgy processes can offer a cost-effective, near-net shape production yet allow versatility in material selection and post sintering treatments. The novel material blend of the present invention offers superior properties of abrasive and adhesive wear resistance, scuffing resistance, and can run against various types of valve stems and stem coatings including chrome plated and nitrided valve stems.
The powder metal blend in accordance with the present invention is applicable as engine components in leaded and unleaded gasoline, diesel and natural gas engines in both light and heavy duty applications. Also, the powder part produced in accordance with the present invention has superior machinability and can be employed as an intake or an exhaust valve guide.
From the US filing history. Foreign family members aren’t listed.
Using a mixture of pre-alloyed powders or a master alloy: comprising S or a sulfur compound
Using a mixture of pre-alloyed powders or a master alloy: comprising P or a phosphorus compound
By powder metallurgy: characterised by the range of the alloying elements
Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the…:…
Term ended 2 Oct 2021 (estimated)