Sun visor assembly

A sun visor assembly comprising:

• a core having a peripheral edge, the core comprising a stiffening member and an frame member having an integrally formed pin member to detachably secure the sun visor to a retainer clip;
• a shaft holder secured to the stiffening member for receiving a support shaft therein;
• a foundation folded over the core member and fastened to itself to secure the core substantially within the foundation, at least a portion of the foundation extending beyond the peripheral edge of the core to define an edge of the sun visor;
• an upholstery cover covering the foundation and forming an exterior surface of the sun visor;
• and
• a mirror assembly secured to the stiffening member such that a portion of the foundation is sandwiched therebetween to substantially prevent movement of the core within the foundation after assembly.

A sun visor assembly, comprising:

• a core having a peripheral edge, the core comprising a stiffening member secured to a frame member, the frame member including a channel defined by a pair of tracks for receiving a extender plate therein, an integrally formed pin member to detachably secure the sun visor to a retainer clip and a support rod;
• a shaft holder secured to the stiffening member, the shaft holder including a longitudinally extending channel for receiving the support rod and at least a portion of the pin member therein;
• a foundation folded over the core and fastened to itself to secure the core substantially within the foundation, at least a portion of the foundation extending beyond the peripheral edge of the core to define an edge of the sun visor;
• an upholstery cover covering the foundation and forming an exterior surface of the sun visor;
• and
• a mirror assembly secured to the stiffening member such that a portion of the foundation and upholstery cover are sandwiched therebetween to substantially prevent movement of the core within the foundation after assembly.

A sun visor assembly comprising:

• a core having a peripheral edge, the core including a stiffening member and a frame member having an integrally formed pin member to detachably secure the sun visor to a retainer clip;
• a shaft holder secured to the stiffening member for receiving a support shaft;
• a foundation disposed over the core, at least a portion of the foundation extending beyond the peripheral edge of the core to define an edge of the sun visor;
• and
• an upholstery cover covering the foundation and forming an exterior surface of the sun visor.

A sun visor assembly comprising:

• a core having a peripheral edge, the core including a stiffening member and a frame member having an integrally formed pin member to detachably secure the sun visor to a retainer clip;
• a foundation disposed over the core, at least a portion of the foundation extending beyond the peripheral edge of the core to define an edge of the sun visor;
• a mirror assembly heat-staked to the stiffening member such that a portion of the foundation is sandwiched therebetween to substantially prevent movement of the core within the foundation after assembly;
• and
• an upholstery cover covering the foundation and forming an exterior surface of the sun visor.