# US 6,596,670 B1 · Use of selected oleophilic ethers in water-based drilling fluids of the O/W emulsion type and corresponding drilling fluids with improved ecological acceptability

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- Number: US 6,596,670 B1
- Document ID: US6596670B1
- Status: Granted
- Kind: B1
- Application number: 08/025,915
- Filed: 1993-03-03
- Granted: 2003-07-22
- Earliest claimed: 1989-05-20
- Assignees: Cognis Deutschland GmbH & Co. KG; Baroid Limited
- Inventors: Heinz Mueller; Claus-Peter Herold; Stephan von Tapavicza; Gerhard Stoll; Rainer Jeschke; Johann Friedrich Fues
- Web page: https://patentgrep.com/patent/US6596670B1

## CPC

- C09K 8/26: Oil-in-water emulsions
- C09K: MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE

## Abstract

The use is disclosed of at least substantially water-insoluble ethers which are fluid and/or at least plastically deformable at working temperature and have flash points of at least 80° C., of mono- and/or polyfunctional alcohols of natural and/or synthetic origin or corresponding solutions of such ethers in ecologically acceptable water-insoluble oils as the dispersed oil phase of water-based O/W-emulsion drilling fluids which are suitable for the environmentally acceptable development of geological formations and which contain, if desired, insoluble, finely particulate weighting agents for the formation of water-based O/W-emulsion drilling muds and/or further additives, such as emulsifiers, fluid-loss additives, wetting agents, alkali reserves and/or auxiliary substances for the inhibition of drilled rock of high water-sensitivity.

## Claims

### Claim 1

A water-based, oil-in-water emulsion drilling fluid suitable for the development of geological formations comprising an emulsifier, a continuous aqueous phase containing from about 5 to about 50% by weight of an oil phase dispersed in said aqueous phase, based on the weight of said oil phase and said aqueous phase, said oil phase consisting essentially of a substantially water-insoluble ether of a mono or polyfunctional alcohol which is fluid or at least plastically deformable at use temperature and has a flash point above 80° C.

### Claim 2 (depends on 1)

A water-based, oil-in-water emulsion drilling fluid as in claim 1 wherein said oil phase is present in an amount of from about 8 to about 40% by weight.

### Claim 3 (depends on 1)

A water-based, oil-in-water emulsion drilling fluid as in claim 1 further containing
a a fluid-loss additive,
b a weighting agent,
c a viscosifier, and
d an alkali reserve component.

### Claim 4 (depends on 1)

A water-based, oil-in-water emulsion drilling fluid as in claim 1 further containing an oleophilic alcohol.

### Claim 5 (depends on 1)

A water based, oil-in-water emulsion drilling fluid as in claim 1 further containing a water-insoluble ester oil of a monocarboxylic acid and mono-or polyfunctional alcohol.

### Claim 6 (depends on 5)

A water-based, oil-in-water emulsion drilling fluid as in claim 5 wherein said ester oil is selected from the group consisting of
(a) an ester of a C1-C5 monocarboxylic acid and a mono-or polyfunctional alcohol wherein said monofunctional alcohol contains at least 6 carbon atoms and said polyfunctional alcohol contains from 2 to 6 carbon atoms,
(b) an ester of a C6-C16 aliphatically-saturated monocarboxylic acid and a mono-or polyfunctional alcohol wherein said monofunctional alcohol contains at least 6 carbon atoms and said polyfunctional alcohol contains from 2 to 6 carbon atoms, and
(c) an ester of a C16-C24 mono-or polyolefinically unsaturated monocarboxylic acid and a monofunctional alcohol containing at least 6 carbon atoms.

### Claim 7 (depends on 6)

A water-based, oil-in-water emulsion drilling fluid as in claim 6 wherein said component (c) is selected from (C1) an ester containing at least about 45% by weight of a di-or polyolefinically unsaturated C16-C24 monocarboxylic acid, and (C2) an ester containing less than about 35% by weight of a di-or polyolefinically unsaturated C16-C24 monocarboxylic acid and at least about 60% by weight of mono-olefinically unsaturated C16-C24 monocarboxylic acid.

### Claim 8 (depends on 5)

A water-based, oil-in-water emulsion drilling fluid as in claim 5 containing up to about 10% by weight, based on the weight of said oil phase, of an oleophilic basic amine having limited solubility in water, is free from aromatic constituents, and has at least one long-chain hydrocarbon radical containing 8 to 36 carbon atoms.

### Claim 9 (depends on 1)

A water based, oil-in-water emulsion drilling fluid as in claim 1 having a pH of from about 7.5 to about 11.

### Claim 10 (depends on 1)

A water-based, oil-in-water emulsion drilling fluid as in claim 1 wherein said water-insoluble ether of a mono-or polyfunctional alcohol constitutes at least about 10% by weight of said oil phase.

### Claim 11 (depends on 1)

A water-based, oil-in-water emulsion drilling fluid as in claim 1 wherein said water-insoluble ether of a mono-or polyfunctional alcohol is free from aromatic constituents.

### Claim 12 (depends on 1)

A water-based, oil-in-water emulsion drilling fluid as in claim 1 wherein said monofunctional alcohol contains at least 4 carbon atoms and up to about 36 carbon atoms.

### Claim 13 (depends on 1)

A water-based, oil-in-water emulsion drilling fluid as in claim 1 wherein said oil phase contains a substantially water-insoluble polyalkylene glycol ether.

### Claim 14 (depends on 13)

A water based, oil-in-water emulsion drilling fluid as in claim 13 wherein said glycol ether is derived from a polyol selected from the group consisting of a lower alkyl diol, ethylene glycol, propylene glycol, and a branched-chain diol having a higher oleophilic hydrocarbon radical in the molecule.

### Claim 15 (depends on 1)

A water-based, oil-in-water emulsion drilling fluid as in claim 1 wherein said oil phase has a pour point and setting point below about 0° C. and a flash point of at least about 100° C.

### Claim 16 (depends on 1)

A water-based, oil-in-water emulsion drilling fluid as in claim 1 wherein said oil phase has a Brookfield (RVT) viscosity of up to about 2 million mPas at about 20 C.

### Claim 17

The process of developing a source of petroleum, natural gas or water by drilling, comprising drilling said source in the presence of a water-based, oil-in-water emulsion drilling fluid comprising an emulsifier, a continuous aqueous phase containing from about 5 to about 50% by weight of an oil phase dispersed in said aqueous phase, based on the weight of said oil phase and said aqueous phase, said oil phase consisting essentially of a substantially water-insoluble ether of a mono- or polyfunctional alcohol which is fluid or at least plastically deformable at use temperatures and has a flash point above about 80° C.

### Claim 18 (depends on 17)

The process as in claim 17 wherein said oil phase is present in an amount of from about 8 to about 40% by weight.

### Claim 19 (depends on 17)

The process as in claim 17 wherein said drilling fluid further contains
a a fluid-loss additive,
b a weighting agent,
c a viscosifier, and
d an alkali reserve component.

### Claim 20 (depends on 17)

The process as in claim 17 wherein said drilling fluid further contains an oleophilic alcohol.

### Claim 21 (depends on 17)

The process as in claim 17 wherein said drilling fluid further contains a water-insoluble ester oil of a monocarboxylic acid and a mono-or polyfunctional alcohol.

### Claim 22 (depends on 21)

The process as in claim 21 wherein said ester oil is selected from the group consisting of
(a) an ester of a C1-C5 monocarboxylic acid and a mono-or polyfunctional alcohol wherein said monofunctional alcohol contains at least 6 carbon atoms and said polyfunctional alcohol contains from 2 to 6 carbon atoms,
(b) an ester of a C6-C16 aliphatically-saturated monocarboxylic acid and a mono-or polyfunctional alcohol wherein said monofunctional alcohol contains at least 6 carbon atoms and said polyfunctional alcohol contains from 2 to 6 carbon atoms, and
(c) an ester of a C16-C24 mono-or polyolefinically unsaturated monocarboxylic acid and a monofunctional alcohol containing at least 6 carbon atoms.

### Claim 23 (depends on 22)

The process as in claim 22 wherein said component (c) is selected from (C1) an ester containing at least about 45% by weight of a di-or polyolefinically unsaturated C16-C24 monocarboxylic acid, and (C2) an ester containing less than about 35% by weight of a di-or polyolefinically unsaturated C16-C24 monocarboxylic acid, and at least about 60% by weight of mono-olefinically unsaturated C16-C24 monocarboxylic acid.

### Claim 24 (depends on 21)

The process as in claim 21 wherein said drilling fluid contains up to about 10% by weight, based on the weight of said oil phase, of an oleophilic basic amine having limited solubility in water, is free from aromatic constituents, and has at least one long-chain hydrocarbon radical containing 8 to 36 carbon atoms.

### Claim 25 (depends on 17)

The process as in claim 17 wherein said drilling fluid has a pH of from about 7.5 to about 11.

### Claim 26 (depends on 17)

The process as in claim 17 wherein said water-insoluble ether of a mono-or polyfunctional alcohol constitutes at least about 10% by weight of said oil phase.

### Claim 27 (depends on 17)

The process as in claim 17 wherein said water-insoluble ether of a mono-or polyfunctional alcohol is free from aromatic constituents.

### Claim 28 (depends on 17)

The process as in claim 17 wherein said monofunctional alcohol contains at least 4 carbon atoms and up to about 36 carbon atoms.

### Claim 29 (depends on 17)

The process as in claim 17 wherein said oil phase contains a substantially water-insoluble polyalkylene glycol ether.

### Claim 30 (depends on 29)

The process as in claim 29 wherein said glycol ether is derived from a polyol selected from the group consisting of a lower alkyl diol, ethylene glycol, propylene glycol, and a branched-chain diol having a higher oleophilic hydrocarbon radical in the molecule.

### Claim 31 (depends on 17)

The process as claim 17 wherein said oil phase has a pour point and setting point below about 0° C. and a flash point of at least about 100° C.

### Claim 32 (depends on 17)

The process as in claim 17 wherein said oil phase has a Brookfield (RVT) visocisity of up to about 2 million mPas at about 20° C.
