Insertion needle and soft catheter system with tip protector

A catheter and insertion needle assembly for reducing the risk of a user from inadvertently piercing their skin with the needle after it has been applied to a patient, the assembly comprising:

• a catheter having a proximal end and a distal end;
• a catheter hub connected to the proximal end of the catheter for fluid communication therewith;
• an insertion needle for disposition within the catheter and catheter hub, the insertion needle having a locking ring disposed securely about the exterior of said needle near the distal end thereof, the locking ring being positioned on said needle so as to permit projection of the distal end of the needle through the distal end of the catheter sufficiently to provide effective penetration of the needle and catheter into the patient's vascular system;
• a tip protector comprising a generally cylindrical tube configured so as to be disposed within the catheter hub and so as to be movable axially within said hub, the tip protector including a retainer ring externally disposed thereon and configured to engage a corresponding retainer depression on an internal wall of said catheter hub, said tip protector including a wall at its proximal end with an opening therein sufficiently large to permit the passage of the insertion needle therethrough but sufficiently small to preclude the passage of the locking ring therethrough, and
• a rigid insert comprising a generally cylindrical collar configured to be disposed tightly within the interior of the tip protector, the insert having a taper at a proximal end so that the interior diameter of the insert at its proximal end is smaller than the interior diameter of the insert at its distal end and smaller than the exterior diameter of the locking ring on the insertion needle, the tapered end of said insert comprising discrete cantilevered sections that may be biased outwardly upon the forced passage therethrough of the locking ring, said insert positioned within the tip protector so as to permit the locking ring to rest in a locked position within the tip protector between the insert and the proximal wall of the tip protector,
• whereby when the insertion needle is withdrawn from the patient and drawn axially through the catheter and tip protector in the proximal direction, the locking ring passes through the insert and becomes lodged between the insert and the proximal wall of the tip protector so as to substantially prevent further axial movement of the insertion needle, and whereby exertion of additional force on the inserted needle in the proximal direction will force the tip protector to disengage from the catheter hub so that, when the needle is entirely withdrawn from the catheter and catheter hub, the distal tip of the insertion needle is fully shielded within the tip protector.