Method for making electrode
Assignee3M Innovative Properties Company
InventorsJeffrey J. Missling, Brian C. Eastin, Tony B. Hollobaugh, Katherine A. Graham
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Abstract
Described are methods of making electrodes for electrochemical systems, especially cathodes for lithium polymer batteries, and products prepared from the methods; the methods involve the use of a reciprocating extruder, the extrusion of essentially solvent-free systems, or both.
Claims36
A method for combining electrode components comprising:
- an active material,
- an ionically-conductive polymer,
- an electrolyte salt,
- and no added solvent,
- the method comprising processing the electrode components using a reciprocating single screw extruder.
A method for combining electrode components comprising:
- an active material,
- an ionically-conductive polymer,
- an electrolyte salt,
- wherein the method comprises processing the electrode components using a reciprocating single screw extruder and
- wherein an ionically-conductive polymer salt complex material is processed in a molten state.
A method of producing a battery cathode, the method comprising processing a mixture of ingredients comprising:
- greater than about 50 weight percent active material,
- from about 1 to about 10 weight percent electrically-conductive material comprising carbon black, graphite, or a combination thereof,
- from about 10 to about 40 weight percent polymer comprising ionically-conductive polyalkylenoxide polymer,
- from about 3 to about 15 weight percent fluorinated lithium salt, wherein the mixture includes a total of less than about 0.5 percent by weight solvent, the method comprising using a reciprocating extruder and processing an ionically-conductive polymer salt complex in a molten state.
A method for combining electrode components comprising:
- ionically-conductive polymer, electrolyte salt,
- the method comprising processing electrolyte components using a reciprocating single screw extruder,
- wherein ionically-conductive polymer is fed to the extruder downstream from electrolyte salt.
Dependencies are inferred from the claim text.