Cooling system for portable electronic and computer devices

A cooling system for a portable computer which includes a computer body having a heat generating electronic element therein, and a display section having a screen connected in an openable manner to the computer body, the cooling system comprising:

• a cold plate assembly having a surface thermally coupled to the heat generating electronic element;
• a heat exchange structure disposed within the openable display section of the portable computer, said heat exchange structure including a hollow channel formed therein;
• a conduit for carrying coolant between the cold plate assembly and the hollow channel within the heat exchange structure;
• a circulation pump for circulating coolant through the conduit between the cold plate assembly and heat exchange structure in a manner causing heat from the heat generating electronic element to be transferred to the coolant, and carried by the coolant to said heat exchange structure for dissipation therefrom;
• an expansion chamber integrated within the heat exchange structure disposed within the openable display section of the portable computer, the expansion chamber being in fluid communication with the hollow channel formed in the heat exchange structure and providing space for expansion of the coolant, as well as providing a reservoir for the circulation pump from which to draw coolant for circulation through the cold plate assembly;
• and
• wherein the heat exchange structure comprises at least one plate of thermally conductive material, the at least one plate of thermally conductive material comprises a first plate and a second plate, the first plate being flat and the second plate being stamped to define the hollow channel of the heat exchange structure and the integrated expansion chamber when the first plate and the second plate are secured together.

Electronic apparatus comprising:

• a base housing having a heat generating component disposed therein;
• a lid housing supported on the base housing for movement relative thereto between open and closed positions;
• and
• a cooling system for dissipating operating heat generated by the heat generating component, the cooling system including:
• a cold plate assembly having a surface thermally coupled to the heat generating component;
• a heat exchange structure disposed within the lid housing, the heat exchange structure including a channel structure formed therein, the channel structure being hollow and having a first fluid flow cross-sectional area;
• a conduit for carrying coolant between the cold plate assembly and the hollow channel within the heat exchange structure;
• a circulation pump for circulating coolant through the conduit between the cold plate assembly and the heat exchange structure in a manner causing heat from the heat generating component to be transferred to the coolant, and carried by the coolant to the heat exchange structure for dissipation therefrom;
• and
• an expansion chamber integrated within the heat exchange structure disposed within the lid housing of the electronic apparatus, the expansion chamber being in fluid communication with the channel structure formed in the heat exchange structure and providing space for expansion of the coolant, as well as providing a reservoir for the circulation pump from which to draw coolant for circulation through the cold plate assembly, the expansion chamber having a second fluid flow cross-sectional area, wherein the second fluid flow cross-sectional area of the expansion chamber is greater than the first fluid flow cross-sectional area of the channel structure.

A method of fabricating a cooling system for a portable computer which includes a computer body having a heat generating electronic element therein, and a display section having a screen connected in an openable manner to the computer body, the method comprising:

• thermally coupling a cold plate assembly to the heat generating electronic element;
• disposing a heat exchange structure within the openable display section of the portable computer, the heat exchange structure including a channel structure formed therein, the channel structure being hollow and having a first fluid flow cross-sectional area;
• providing a conduit for carrying coolant between the cold plate assembly and the hollow channel within the heat exchange structure;
• disposing a circulation pump in the computer body for circulating coolant through the conduit between the cold plate assembly and the heat exchange structure in a manner causing heat from the heat generating electronic element to be transferred to the coolant, and carried by the coolant to the heat exchange structure for dissipation therefrom;
• and
• providing an expansion chamber integrated within the heat exchange structure disposed within the openable display section of the portable computer, the expansion chamber being in fluid communication with the channel structure formed in the heat exchange structure and providing space for expansion of the coolant, as well as providing a reservoir for the circulation pump from which to draw coolant for circulation through the cold plate assembly, the expansion chamber having a second fluid flow cross-sectional area, wherein the second fluid flow cross-sectional area of the expansion chamber is greater than the first fluid flow cross-sectional area of the channel structure.