A trace interconnect that is sized and adapted to be attached to a magnetic head suspension that has a length in a Y direction and a width in an X direction, in which the trace interconnect is substrate-free, self-supporting, and adapted to provide at least one conductive path between distal and proximal ends of the magnetic head suspension, and in which the head suspension has a non-planar contour such that at least part of its surface lies other than in a single plane along the X and Y directions, the trace interconnect comprising at least one conductor, the conductor having:
- a portion near a proximal end sized and adapted to be secured near the proximal end of the head suspension,
- a portion near a distal end sized and adapted to be secured near the distal end of the head suspension, and
- an intermediate region between the proximal and distal ends of the conductor,
- at least a portion along the length of the intermediate region of the conductor being formed with a set contour that matches at least part of the non-planar contour of the head suspension to which the conductor is to be attached, and wherein the set contour of the conductor is present without support from a load beam.