Metallocene compounds, metallocene catalysts including the compounds and methods of polymerizing olefins with the catalysts
AssigneeDaelim Industrial Co., Ltd.
InventorsSah Mun Hong, Byoung Keel Sohn, Sung Woo Kang, Tae Soo Hwang, Young Jae Jun, Hyun Ki Youn
Life of this patent
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Abstract
There are disclosed new metallocene compounds and catalysts for olefin polymerization. The metallocene compound is a complex of transition metal and cyclopentadienyl-type ligands substituted with silacycloalkyl group. The metallocene catalyst comprises the above metallocene compound and at least one activator such as aluminoxanes, aromatic boron compounds substituted with fluoride, and modified clays. The metallocene catalyst can be used for polymerization of olefin in liquid phase, slurry phase or gas phase process.
Claims12
A metallocene compound represented by the following formula 1 or 2,
- (CpR1aRsb)(Cp′R2a′Rsb′)MX2 (Formula 1)
- wherein, Cp and Cp′, which can be the same or different, represent a radical selected from the group consisting of cyclopentadienyl radical, indenyl radical, 4,5,6,7-tetrahydro-1-indenyl radical and fluorenyl radical;
- R1 and R2, which can be the same or different, represent phosphine, amino, alkyl having 1 to 20 carbon atoms, alkoxy, alkylamino, dialkylamino, alkoxy-alkyl, aryl, aryloxy-alkyl, alkenyl, alkylaryl or arylalkyl radical;
- Rs represents 1-alkyl-1-silacyclohydrocarbyl radical of the following formula 3,
- wherein, R3 and R4, which can be the same or different, represent hydrogen or alkyl radical having 1 to 5 carbon atoms, R5 is alkyl radical having 1 to 8 carbon atoms, and n is an integer of 4 to 8;
- Cp′R2a′Rsb′ in formula 2 can be displaced with divalent NR″ radical, wherein R″ represents Rs, alkyl radical having 1 to 12 carbon atoms, or aryl radical having 6 to 10 carbon atoms;
- M represents a Group 4B, 5B, or 6B transition metal;
- X, which can be the same or different, represents one radical selected from the group consisting of halogen, alkyl radical having 1 to 20 carbon atoms, aryl, alkenyl, alkylaryl, arylalkyl, alkoxy and aryloxy radicals;
- Q represents alkylene radical having 1 to 4 carbon atoms, dialkyl germanium or silicon, alkyl phosphine or amine radical, bis-dialkylsilyl or bis-dialkylgermanyl having hydrocarbyl radical of 1 to 4 carbon atoms;
- in formula 1, a is an integer of 0 to 4, a′ is an integer of 0 to 5, b is an integer of 1 to 3, and b′ is an integer of 0 to 3, wherein 1≦a+b≦5, 0≦a′+b′≦5;
- and
- in formula 2, a is an integer of 0 to 3, a′ is an integer of 0 to 4, b is an integer of 1 to 2, and b′ is an integer of 0 to 3, wherein 1≦a+b≦4, 0≦a′+b′≦4.
A metallocene catalyst comprising:
- at least one metallocene compound selected from the compounds represented by the following formula 1 or 2;
- and
- at least one activator selected from the group consisting of aluminoxanes represented b the following formula 4 or 5, aromatic boron compounds substituted with fluoride, and modified clay;
- (CpR1aRsb)(Cp′R2a′Rsb′)MX2 (Formula 1)
- wherein, Cp and Cp′, which can be the same or different, represent a radical selected from the group consisting of cyclopentadienyl radical, indenyl radical, 4,5,6,7-tetrahydro-1-indenyl radical and fluorenyl radical;
- R1 and R2, which can be the same or different, represent phosphine, amino, alkyl having 1 to 20 carbon atoms, alkoxy, alkylamino, dialkylamino, alkoxy-alkyl, aryl, aryloxy-alkyl, alkenyl, alkylaryl or arylalkyl radical;
- Rs represents 1-alkyl-1-silacyclohydrocarbyl radical of the following formula 3,
- wherein, R3 and R4, which can be the same or different, represent hydrogen or alkyl radical having 1 to 5 carbon atoms, R5 is alkyl radical having 1 to 8 carbon atoms, and n is an integer of 4 to 8;
- Cp′R2a′Rsb′ in formula 2 can be displaced with divalent NR″ radical, wherein R″ represents Rs, alkyl radical having 1 to 12 carbon atoms, or aryl radical having 6 to 10 carbon atoms;
- M represents a Group 4B, 5B, or 6B transition metal;
- X, which can be the same or different, represents one radical selected from the group consisting of halogen, alkyl radical having 1 to 20 carbon atoms, aryl, alkenyl, alkylaryl, arylalkyl, alkoxy and aryloxy radicals;
- Q represents alkylene radical having 1 to 4 carbon atoms, dialkyl germanium or silicon, alkyl phosphine or amine radical, bis-dialkylsilyl or bis-dialkylgermanyl having hydrocarbyl radical of 1 to 4 carbon atoms;
- in formula 1, a is an integer of 0 to 4, a′ is an integer of 0 to 5, b is an integer of 1 to 3, and b′ is an integer of 0 to 3, wherein 1≦a+b≦5, 0≦a′+b′≦5;
- in formula 2, a is an integer of 0 to 3, a′ is an integer of 0 to 4, b is an integer of 1 to 2, and b′ is an integer of 0 to 3, wherein 1≦a+b≦4, 0≦a′+b′≦4;
- and
- wherein, R′, which can be the same or different, represent hydrocarbyl radical having 1 to 10 carbon atoms, x is an integer of 1 to 50, and y is an integer of 3 to 50.
A method of polymerizing olefin with metallocene catalyst comprising:
- at least one metallocene compound selected from the compounds represented by the following formula 1 or 2;
- and
- at least one activator selected from the group consisting of aluminoxanes represented by the following formula 4 or 5, aromatic boron compounds substituted with fluoride, and modified clay;
- (CpR1aRsb)(Cp′R2a′R2b′)MX2 (Formula 1)
- wherein, Cp and Cp′, which can be the same or different, represent a radical selected from the group consisting of cyclopentadienyl radical, indenyl radical, 4,5,6,7-tetrahydro-1-indenyl radical and fluorenyl radical;
- R1 and R2, which can be the same or different, represent phosphine, amino, alkyl having 1 to 20 carbon atoms, alkoxy, alkylamino, dialkylamino, alkoxy-alkyl, aryl, aryloxy-alkyl, alkenyl, alkylaryl or arylalkyl radical;
- Rs represents 1-alkyl-1-silacyclohydrocarbyl radical of the following formula 3,
- wherein, R3 and R4, which can be the same or different, represent hydrogen or alkyl radical having 1 to 5 carbon atoms, R5 is alkyl radical having 1 to 8 carbon atoms, and n is an integer of 4 to 8;
- Cp′R2a′Rsb′ in formula 2 can be displaced with divalent NR″ radical, wherein R″ represents Rs, alkyl radical having 1 to 12 carbon atoms, or aryl radical having 6 to 10 carbon atoms;
- M represents a Group 4B, 5B, or 6B transition metal;
- X, which can be the same or different, represents one radical selected from the group consisting of halogen, alkyl radical having 1 to 20 carbon atoms, aryl, alkenyl, alkylaryl, arylalkyl, alkoxy and aryloxy radicals;
- Q represents alkylene radical having 1 to 4 carbon atoms, dialkyl germanium or silicon, alkyl phosphine or amine radical, bis-dialkylsilyl or bis-dialkylgermanyl having hydrocarbyl radical of 1 to 4 carbon atoms;
- in formula 1, a is an integer of 0 to 4, a′ is an integer of 0 to 5, b is an integer of 1 to 3, and b′ is an integer of 0 to 3, wherein 1≦a+b≦5, 0≦a′+b′≦5;
- in formula 2, a is an integer of 0 to 3, a′ is an integer of 0 to 4, b is an integer of 1 to 2, and b′ is an integer of 0 to 3, wherein 1≦a+b≦4, 0≦a′+b′≦4;
- and
- wherein, R′, which can be the same or different, represent hydrocarbyl radical having 1 to 10 carbon atoms, x is an integer of 1 to 50, and y is an integer of 3 to 50.
Dependencies are inferred from the claim text.