Salts of organic phosphates as catalysts for melt polycarbonate
AssigneeGeneral Electric Company
InventorsJohn Patrick Lemmon, Ronald James Wroczynski
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AssigneeGeneral Electric Company
InventorsJohn Patrick Lemmon, Ronald James Wroczynski
Estimating the term…
The present invention relates to a synthetic method in which one or more diaryl carbonates is reacted with one or more dihydroxy aromatic compounds in the presence of a transesterification catalyst under melt polymerization conditions to afford a product polycarbonate. The transesterifcation catalysts used according to the method of the present invention are alkali metal salts and alkaline earth metal salts of organic phosphates in combination with tetraalkylammonium or tetraalkylphosphonium compounds which serve as co-catalysts. The organic phosphate derivative adenosine 5′-monophosphate disodium salt was shown to possess excellent activity as a transesterifcation catalyst for the preparation of polycarbonate under melt polymerization conditions. The catalysts employed according to the method of the present invention provide polycarbonates having substantial molecular weight (Mn˜8000-10000 daltons) and reduced levels of Fries rearrangement product relative to conventionally prepared melt polycarbonate having a similar molecular weight.
A method for the preparation of polycarbonate, said method comprising contacting at least one diaryl carbonate with at least one dihydroxy aromatic compound in the presence of a transesterification catalyst and optionally a co-catalyst, under melt polymerization conditions to afford a polycarbonate, said transesterification catalyst comprising at least one alkali metal or alkaline earth metal salt of an organic phosphate;
A method for the preparation of bisphenol A polycarbonate said method comprising contacting at least one diaryl carbonate with bisphenol A in the presence of a transesterification catalyst and optionally a co-catalyst, at a temperature in a range between about 180° C. and about 310° C. and a pressure in a range between about 760 and about 1 torr to afford a product polycarbonate, said transesterification catalyst comprising at least one alkali metal or alkaline earth metal salt of an organic phosphate;
A method for the preparation of bisphenol A polycarbonate, said method comprising contacting bisphenol A with diphenyl carbonate at a temperature in a range between about 180° C. and about 310° C. and a pressure in a range between about 760 torr and about 1 torr in the presence of a transesterification catalyst comprising adenosine 5′-monophosphate disodium salt and tetrabutylphosphonium acetate co-catalyst, said diphenyl carbonate being present in an amount corresponding to between about 0.9 and about 1.2 moles diphenyl carbonate per mole of bisphenol A, said transesterification catalyst being present in an amount corresponding to between about 1×10−8 and about 2.5×10−4 moles catalyst per mole bisphenol A employed, said tetrabutylphosphonium acetate co-catalyst being present in an amount corresponding to between about 1×10−6 and about 1×10−2 moles tetrabutyl phosphonium acetate per mole bisphenol A employed.
Dependencies are inferred from the claim text.