Polyester resin compositions and processes for the preparation thereof
AssigneeKaneka Corporation
InventorNoriyuki Suzuki
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Abstract
Polyester resin compositions each comprising a polyester resin and a silane-treated phyllosilicate, wherein the silane-treated foliated phyllosilicate is one prepared by incorporating a swellable phyllosilicate salt with organo-silane of the general formula (I): YnSiX4−n (wherein n is an integer of 0 to 3; Y is an optionally substituted C1-C25 hydrocarbon group; and X is a hydrolyzable group or hydroxyl, with the proviso that when n or 4−n is 2 or above, nY's or (4−n)X's may be the same or different from each other) and the maximum layer thickness of the silane-treated foliated phyllosilicate in the composition is larger than 100 Å but smaller than 2000 Å.
Claims17
A polyester resin composition comprising a thermoplastic polyester resin and a silane-treated foliated phyllosilicate, wherein the silane-treated foliated phyllosilicate is prepared by introducing an organo-silane represented by the following general formula (I):
- YnSiX4−n (1)
- wherein n denotes an integer of 0 to 3, Y denotes a hydrocarbon group having 1 to 25 carbon atoms, X denotes a hydrolyzable group or a hydroxyl group, n units of Y or (4−n) units of X may, respectively, be the same or different if n or (4−n) is at least 2,
- into a swellable phyllosilicate, and wherein the maximum layer thickness of the silane-treated foliated phyllosilicate in the polyester resin composition is more than 200 Å and up to 1,800 Å;
- wherein said hydrocarbon group optionally comprises at least one of the following:
- an ester bond, an ether bond, an epoxy group, an amino group, a carboxyl group, a carbonyl group, an amide group, a mercapto group, a sulfonyl bond, a sulfinyl bond, a nitro group, a nitroso group, a nitrile group, a halogen atom, and a hydroxyl group;
- and wherein the dispersing particle number [N] of the silane-treated foliated phyllosilicate particles present in a 100 m2 area of the polyester resin composition is at least 30 based on unit proportion.
A process for preparing a polyester resin composition comprising a thermoplastic polyester resin and a silane-treated foliated phyllosilicate, which comprises
- (A) a step of preparing a silane-treated foliated phyllosilicate by introducing an organo-silane represented by the following general formula (I):
- YnSiX4−n (I)
- wherein n denotes an integer of 0 to 3, Y denotes a hydrocarbon group having 1 to 25 carbon atoms, X denotes a hydrolyzable group or a hydroxyl group, n units of Y or (4−n) units of X may, respectively, be the same or different if n or (4−n) is at least 2, into a swellable phyllosilicate,
- (B) a step of preparing a dispersion system by mixing the silane-treated foliated phyllosilicate and glycols,
- (C) a step of preparing a mixture by adding the dispersion system to a molten polyester unit and/or polyester with a low molecular weight, and
- (D) a step of increasing a molecular weight of the polyester unit and/or the polyester with a low molecular weight in the above mixture by condensation polymerization, wherein the maximum layer thickness of the silane-treated foliated phyllosilicate is greater than 200 Å and up to 1,800 Å.
Dependencies are inferred from the claim text.