Conductive melt-processible fluoropolymer
AssigneeDuPont-Mitsui Fluorochemicals Co., Ltd.
InventorsShosaku Kondo, Kasuke Ishii, Hajime Sato, Jeong Chang Lee, Noriyuki Suzuki
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AssigneeDuPont-Mitsui Fluorochemicals Co., Ltd.
InventorsShosaku Kondo, Kasuke Ishii, Hajime Sato, Jeong Chang Lee, Noriyuki Suzuki
Estimating the term…
A method for producing an electrically conducting melt-processible fluoropolymer comprising pulverizing a composition of (a) carbon aggregate and (b) coagulum particles of aqueous dispersion polymerized melt-processible fluoropolymer, coating the coagulum particle with the disintegrated particles of carbon black. The preferred composition comprises a structured carbon black such as acetylene black and a melt processible fluoropolymer wherein said melt processible fluoropolymer has two crystallization peaks in a DSC cooling curve when allowed to crystallize from a temperature of not less than its melting point at a cooling rate of 12° C./min; and the ratio of the crystallization peak heights (high temperature side peak/low temperature side peak) is 0.65 or greater; and/or the ratio of the high temperature side crystallization peak area to the total area of the crystallization peaks [high temperature side peak area/(high temperature side peak area+low temperature side peak area)] is 0.18 or greater.
A method for producing a mixture of carbon black in melt-processible fluoropolymer, comprising pulverizing a composition comprising (a) said carbon black and (b) said melt-processible fluoropolymer, said carbon black in said composition being in the form of aggregates of primary particles and said melt-processible fluoropolymer in said composition being in the form of dry coagulum particles of aqueous dispersion polymerized melt-processible fluoropolymer, the pulverizing of said composition causing the disintegration of said aggregates and the coating of said coagulum particles with the disintegrated aggregates, thereby obtaining said mixture.
A method for producing a melt-processible fluoropolymer powder having an average particle size of no more than about 10 μm, comprising stirring an aqueous dispersion polymerization medium containing said fluoropolymer polymerized in said medium, said medium also containing electrolyte, to form a coagulum of said fluoropolymer, separating said coagulum from the resulting medium, drying said coagulum, and then pulverizing said dried coagulum together with carbon black having a primary particle size of no more than about 0.1 μm, and obtaining said powder as a mixture of said carbon black in said fluoropolymer.
A fluoropolymer powder comprising coagulum particles of melt-processible fluoropolymer having an average particle size of about 1 to 10 μm coated with particles of carbon black.
An electrically conducting fluoropolymer composition, said composition comprising conducting carbon black dispersion in a melt processible fluoropolymer wherein said melt processible fluoropolymer has two crystallization peaks when analyzed in a differential scanning calorimeter when allowed to crystallize from a temperature of not less than its melting point at a cooling rate of 12° C./min;
Dependencies are inferred from the claim text.