Intraoral dental radiographic film packet with thermoplastic comfort enhancing integrated frame

Abstract

An intraoral x-ray film packet is taught which includes a molded thermoplastic frame (preferably injection molded) to which an x-ray dental packet is sealed. The sealing method can be any one of a number of processes including, but not limited to RF sealing, induction heat sealing, or ultrasonic sealing, as well as using any one of various adhesives to affix the x-ray dental packet to the frame. The injection molded thermoplastic frame provides a cushion to buffer and a soft rounded edge to mask the sharp edges that occur on plastic encased x-ray dental packets. Sealing of the injection molded thermoplastic frame to the x-ray dental packet during manufacture results in a packet which includes a comfort enhancing perimeter frame permanently integrated therewith. In such manner, the dental film packet is manufactured with an integrally formed perimetric cushion. The dental film packet is preferably formed with an outer envelope wherein one of the opposing outer sheets is more rigid than the other. In this way, the laminated perimetric edge formed to bond the two outer sheets together is generally coplanar with the more rigid of the two outer sheets. This resultant planar surface on one side of the packet aids in the accurate positioning of the packet into the frame and further enhances the ability to die cut the packet and maintain outside dimension tolerances.

Dependencies are inferred from the claim text.