Fluid intensifier pump system
AssigneeImation Corp.
InventorsMark Serafin, LeRoy C. Erickson
Life of this patent
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Abstract
An intensifier pump system includes a supply pump for delivering fluid products at an intermediate pressure. The products are delivered to one or more intensifier pumps that take advantage of hydraulic intensification to expel the product at high pressures to assure continuous product deployment in various systems. After an extension cycle in one of the intensifier pumps, product is delivered from the supply pump at a pressure sufficient to retract the intensifier pump and fill the chamber with fluid.
Claims41
An intensifier pump system for the delivery of material, the pump system comprising:
- a supply pump that delivers material to the system;
- a first intensifier pump that receives the material front the supply pump;
- a second intensifier pump coupled to the first intensifier pump so that material delivered under pressure from the first intensifier pump to the second intensifier pump causes the second intensifier pump to refract and fills a first intensifier barrel associated with the second intensifier pump with the material;
- a first controllable valve that selectively delivers the material from the supply pump to the first intensifier pump when the first controllable valve is open;
- a first sensor that determines a position of an actuator within the first intensifier pump;
- and
- a first controller that opens the first controllable valve when an output of the first sensor indicates the actuator is near the end of an advance cycle and closes the first controllable valve when the output of the first sensor indicates the actuator is near the end of a retraction cycle.
An intensifier pump system for the delivery of material, the pump system comprising:
- a supply pump that delivers material to the system;
- a first intensifier pump that receives the material from the supply pump;
- a second intensifier pump coupled to the first intensifier pump so that material delivered under pressure from the first intensifier pump to the second intensifier pump causes the second intensifier pump to refract and fills a first intensifier barrel associated with the second intensifier pump with the material;
- a first controllable valve coupled between the first intensifier pump and the second intensifier pump so that material is delivered from the first intensifier pump to the second intensifier pump only when the first controllable valve is open;
- a first sensor coupled with the second intensifier pump, wherein the first sensor determines a position of a first actuator within the second intensifier pump;
- and
- a first controller coupled with the first controllable valve and the first sensor and configured to open the first controllable valve when an output of the first sensor indicates the first actuator is near the end of an extension cycle and to close the first controllable valve when the output of the first sensor indicates the first actuator is at the end of a retraction cycle.
An intensifier pump system for the delivery of viscous fluids under pressure comprising:
- a supply pump for delivering fluids;
- a first intensifier pump fluidly coupled to the supply pump, wherein the first intensifier pump is hydraulically extendable and hydraulically retractable;
- a first controllable valve disposed between the supply pump and the first intensifier pump to selectively allow fluid flow from the supply pump to the first intensifier pump;
- a first controller coupled to the first controllable valve and configured to open the first controllable valve when the first intensifier pump is near the end of an extension cycle and to close the first controllable valve when the first intensifier pump is near the end of a retraction cycle;
- a second intensifier pump fluidly coupled to the first intensifier pump and to an outlet, wherein the second intensifier pump is hydraulically extendable;
- a second controllable valve disposed between first intensifier pump and the second intensifier pump so that when the second controllable valve is opened, fluid is caused to flow from the first intensifier pump to the second intensifier pump thereby causing the second intensifier pump to retract;
- a second controller coupled to the second intensifier pump and configured to open the second controllable valve when the second intensifier pump is near the end of an extension and to close the second controllable valve after the end of a retraction cycle of the second intensifier pump;
- a third intensifier pump fluidly coupled to the first intensifier pump and to an outlet, wherein the third intensifier pump is hydraulically extendable;
- a third controllable valve disposed between first intensifier pump and the third intensifier pump so that when the third controllable valve is opened, fluid is caused to flow from the first intensifier pump to the third intensifier pump thereby causing the third intensifier pump to retract;
- and
- a third controller coupled to the third intensifier pump and configured to open the third controllable valve when the third intensifier pump is near the end of an extension and to close the third controllable valve after the end of a retraction cycle of the third intensifier pump.
A pumping system comprising:
- a first intensifier pump having a first intensifier barrel and a first intensifier piston within the first intensifier barrel;
- a second intensifier pump having a second intensifier barrel and a second intensifier piston within the second intensifier barrel;
- and
- a third intensifier pump that delivers product fluid to both the first intensifier barrel via a first fluid path and the second intensifier barrel via a second fluid path to drive each the first and second intensifier pump pistons through a retraction stroke and fill the intensifier barrels with the product fluid;
- wherein the third intensifier pump delivers product fluid at a sufficiently high pressure to at least partially preload the first and second intensifier pumps.
An intensifier pump system comprising:
- a supply pump;
- a first intensifier pump coupled to receive material from the supply pump;
- a second intensifier pump coupled to receive a first portion of the material under pressure from the first intensifier pump;
- a third intensifier pump coupled to receive a second portion of the material under pressure from the first intensifier pump;
- a first sensor that determines a position of a first actuator within the second intensifier pump;
- a first controller that controls a first valve to selectively deliver the first portion of the material from the first intensifier pump to the second intensifier pump based on the position determined by the first sensor;
- a second sensor that determines a position of a second actuator within the third intensifier pump;
- and
- a second controller that controls a second valve to selectively deliver the second portion of the material from the first intensifier pump to the third intensifier pump based on the position determined by the second sensor.
A method of providing fluids at predetermined pressure levels through the use of one or more intensifier pumps, the method comprising:
- sensing a position of a first actuator within a first pump, wherein the actuator is moveable between a retracted position and an extended position;
- providing data about the sensed position of the first actuator to a controller that opens and closes a controllable valve;
- delivering a supply of the fluid to a first pump by opening the controllable valve and allowing fluid to enter the first pump when the first actuator is near the extended position;
- increasing the pressure of the fluid wit the first pump;
- delivering the fluid from the first pump to a first intensifier barrel of a first intensifier pump, wherein the delivery of the fluid causes the first intensifier pump to refract and fill with fluid;
- stopping delivery of the fluid from the first pump to the first intensifier pump by closing the controllable valve when the first actuator is near the retracted position;
- advancing the first intensifier pump to further increase the pressure of the fluid and deliver the fluid to an output.
A method of providing fluids at predetermined pressure levels through the use of one or more intensifier pumps, the method comprising:
- delivering a supply of the fluid to a first pump;
- increasing the pressure of the fluid with the first pump;
- delivering the fluid from the first pump to a first intensifier barrel of a first intensifier pump, wherein the delivery of the fluid causes the first intensifier pump to retract and fill with fluid;
- stopping delivery of the fluid from the first pump to the first intensifier pump;
- advancing the first intensifier pump to further increase the pressure of the fluid and deliver the fluid to an output;
- delivering the fluid from the first pump to a second intensifier barrel of a second intensifier pump, wherein the delivery of the fluid to the second intensifier barrel causes the second intensifier pump to retract and fill with fluid;
- stopping delivery of the fluid from the first pump to the second intensifier pump;
- and
- advancing the second intensifier pump to further increase the pressure of the fluid and deliver the fluid to the output.
Dependencies are inferred from the claim text.