Fluorescent lamp and a method of making same, and a lighting fixture
AssigneeToshiba Lighting & Technology Corporation
InventorYuichi Sakakibara
Life of this patent
Estimating the term…
Abstract
A fluorescent lamp comprises a light-transmitting glass tube having a softening temperature of about 685 degrees centigrade or less, which is formed into a predetermined shape from a straight glass tube heated after a phosphor layer has been coated on its inner surface. The light-transmitting glass tube does not substantially include lead (Pb) but may include: about 2 to about 5 weight % calcium oxide (CaO), and about 1 to about 3 weight % magnesium oxide (MgO). A stem, having an electrode, is arranged at each end of the light-transmitting glass tube. The fluorescent lamp may be used in a lighting fixture.
Claims10
A fluorescent lamp comprising:
- a light-transmitting glass tube having a softening temperature of about 685 degrees centigrade or less, not substantially including lead (Pb), and including:
- sodium oxide (Na2O) about 1 to about 11 weight %,
- potassium oxide (K2O) about 1 to about 10 weight %,
- lithium oxide (Li2O) 0 to about 3 weight %, wherein the total amount of sodium oxide (Na2O), potassium oxide (K2O), and lithium oxide (Li2O) is about 5 to about 20 weight %, and
- antimony oxide (Sb2O3) about 0.1 to about 0.5 weight %;
- and
- a stem, having an electrode, arranged at each end of the light-transmitting glass tube,
- wherein the lamp current density, which is the ratio of the lamp current to the cross-sectional area of the glass tube, is about 200 mA/cm2 or more.
A fluorescent lamp comprising:
- a light-transmitting glass tube having a softening temperature of about 685 degrees centigrade or less, not substantially including lead (Pb), and including a stem, having an electrode, arranged at each end of the light-transmitting glass tube, wherein the light-transmitting glass tube includes:
- silicon oxide (SiO2) about 60 to about 75 weight %,
- aluminum oxide (Al2O3) about 1 to about 5 weight %,
- sodium oxide (Na2O) about 1 to about 11 weight %,
- potassium oxide (K2O) about 1 to about 10 weight %,
- lithium oxide (Li2O) 0 to about 3 weight %, wherein the total amount of sodium oxide (Na2O), potassium oxide (K2O), and lithium oxide (Li2O) is about 5 to about 20 weight %,
- calcium oxide (CaO) about 2 to about 5 weight %,
- magnesium oxide (MgO) about 1 to about 3 weight %,
- barium oxide (BaO) about 1 to about 10 weight %,
- strontium oxide (SrO) about 0.5 to about 10 weight %, wherein the total amount of calcium oxide (CaO), magnesium oxide (MgO), barium oxide (BaO), and strontium oxide (SrO) is about 4.5 to about 17 weight %,
- boron oxide (B2O3) 0 to about 3 weight %,
- zinc oxide (ZnO) 0 to about 3 weight %,
- antimony oxide (Sb2O3) about 0.1 to about 0.5 weight %, and
- iron oxide (Fe2O3) about 0.01 to about 0.05 weight %.
A method for manufacturing a fluorescent lamp comprising:
- coating a luminescent compound on the inner surface of a straight glass tube;
- wherein the straight glass tube has a softening temperature of about 685 degrees centigrade or less, does not substantially include lead (Pb), and includes:
- silicon oxide (SiO2) about 60 to about 75 weight %, aluminum oxide (Al2O3) about 1 to about 5 weight %,
- sodium oxide (Na2O) about 1 to about 11 weight %,
- potassium oxide (K2O) about 1 to about 10 weight %,
- lithium oxide (Li2O) 0 to about 3 weight %, wherein the total amount of sodium oxide (Na2O), potassium oxide (K2O), and lithium oxide (Li2O) is about 5 to about 20 weight %,
- calcium oxide (CaO) 0 to about 3 weight %,
- magnesium oxide (MgO) 0 to about 2 weight %,
- barium oxide (BaO) about 1 to about 10 weight %,
- strontium oxide (SrO) about 0.5 to about 10 weight %, wherein the total amount of calcium oxide (CaO), magnesium oxide (MgO), barium oxide (BaO), and strontium oxide (SrO) is about 4.5 to about 16 weight %,
- boron oxide (B2O3) 0 to about 3 weight %,
- zinc oxide (ZnO) 0 to about 3 weight %, and
- antimony oxide (Sb2O3) about 0.1 to about 0.5 weight %;
- baking the coated layer on the straight glass tube at a predetermined temperature to form a phosphor layer;
- sealing each end of the glass tube with a stem having an electrode;
- bending the straight glass tube while heating the straight glass tube at the softening temperature of the glass or more;
- exhausting the glass tube via an exhaust tube and introducing rare gas and mercury (Hg) into the glass tube;
- and
- sealing the exhaust tube.
A lighting fixture comprising:
- a fluorescent lamp comprising:
- a light-transmitting glass tube having a softening temperature of about 685 degrees centigrade or less, not substantially including lead (Pb), and including:
- sodium oxide (Na2O) about 1 to about 11 weight %,
- potassium oxide (K2O) about 1 to about 10 weight %,
- lithium oxide (Li2O) 0 to about 3 weight %, wherein the total amount of sodium oxide (Na2O), potassium oxide (K2O), and lithium oxide (Li2O) is about 5 to about 20 weight %,
- antimony oxide (Sb2O3) about 0.1 to about 0.5 weight %;
- a stem, having an electrode, arranged at each end of the light-transmitting glass tube;
- a body holding the fluorescent lamp;
- and
- a ballast arranged on the body for supplying the electric power to the fluorescent lamp wherein the lamp current density, which is the ratio of the lamp current to the cross-sectional area of the glass tube, is about 200 mA/cm2 or more.
Dependencies are inferred from the claim text.