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US 6,498,272 B1Granted
Method for producing acrylic acid
AssigneeBASF SE
InventorsJürgen Schröder, Gerhard Nestler, Klaus Joachim Müller-Engel
Life of this patent
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Abstract
In a process for the preparation of acrylic acid, a product gas mixture obtained by catalytic gas-phase oxidation of a C3-precursor of acrylic acid and containing acrylic acid is directly cooled with a quench liquid and then subjected to fractional condensation in a separation column provided with baffles, said product gas mixture ascending into itself and a crude acrylic acid being removed via a side take-off, and the acrylic acid oligomers formed are cleaved and recycled.
Claims12
A process for the preparation of acrylic acid, comprising:
- partially oxidizing propane, propene, acrolein or a mixture of propene and acrolein in the gas phase with molecular oxygen over a solid heterogeneous catalyst at elevated temperature thereby producing an acrylic acid containing hot product gas mixture;
- reducing the temperature of said hot product gas mixture by direct cooling by means of a quench liquid 1 which produces an unvaporized portion of quench liquid 1 which is circulated via a heat exchanger which provides indirect cooling, if necessary, and a portion of the unvaporized quench liquid 1 being removed as a purge from the circulation of quench liquid 1;
- passing the cooled product gas mixture obtained to a column equipped with baffles which have separation ability where the gas ascends the column and the gas mixture is fractionally condensed into a crude acrylic acid which is removed at a side take-off of the column and (i) a bottom liquid containing acrylic acid oligomers which is removed from the bottom of the column, or (ii) a high boiler fraction which is removed from a side take-off of the column in the vicinity of the bottom or (iii) a mixture of a bottom liquid containing acrylic acid oligomers which is removed from the bottom of the column and a high boiler fraction which is removed from a side take-off of the colunm in the vicinity of the bottom, wherein (i), (ii) or (iii) is used as the quench liquid 1;
- feeding said purged quench liquid 1 to a cleavage vessel;
- cleaving acrylic acid oligomers in the purged quenched liquid 1 at elevated temperature into acrylic acid which has escaped in gaseous form from the liquid phase;
- and
- condensing the acrylic acid vapor and feeding the resulting condensate into circulation in the process system as quench liquid 1.
4 more elements
Dependencies are inferred from the claim text.